VIN Service Planner
Common faults, service intervals and costs

Peugeot 407

2004–2011

4
engines covered
16
known faults
8,828
roadworthiness tests in the statistics
15
official recalls

Enter your VIN and mileage and get a plan built for your exact engine and gearbox.

The Peugeot 407 was built from 2004 to 2011.

For this generation we cover 4 engines and 16 known faults, each with the mileage range where it usually appears.

The most expensive known risk is Turbo failure (oil starvation, 16v): it usually appears at 80,000–200,000 km and costs €700–1,600 to fix.

In UK roadworthiness tests in 2024, at 150–200 thousand km this model most often failed on: lights, wipers and visibility (26.7 %), brakes (16.4 %), suspension (13.6 %). It fails more often than an average car of the same age and mileage on: brakes, body and corrosion. It fails less often than average on: suspension, exhaust, emissions and leaks.

Engines

EngineFuelTiming driveOil
1.8 / 2.0 16v (PSA EW7 / EW10)PetrolBelt · 120,000 km / every 60 mo5W-30 / 5W-40 · PSA B71 2296 · ~4.25 L · every 15,000 km
1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v)DieselBelt · 150,000 km / every 96 mo5W-30 · PSA B71 2290 / Ford WSS-M2C913-C · ~3.75 L · every 15,000 km
2.0 HDi / TDCi / BlueHDi (DW10)DieselBelt · 150,000 km / every 96 mo5W-30 · PSA B71 2290 / Ford WSS-M2C913-C / 934-B · ~4.25–5.5 L · every 15,000 km
2.2 HDi / TD4 / SD4 (DW12)DieselBelt · 150,000 km / every 96 mo5W-30 · PSA B71 2290 / JLR STJLR.03.5005 · ~5.3–6.0 L · every 15,000 km

Faults typical of this model

Electro-hydraulic power steering pump

usually 100,000–220,000 km · Medium risk

Signs: Heavy steering, whine, warning

Fix: Replace the pump / relay

€300–800

Front suspension (top mounts, drop links)

usually 60,000–160,000 km · Wear part

Signs: Knocks over bumps

Fix: Replace parts

€100–300

Brake light switch / BSI electrics

usually 80,000–200,000 km · Wear part

Signs: Warning lights, cruise control off

Fix: Replace switch; BSI update

€30–300

Faults by engine

1.8 / 2.0 16v (PSA EW7 / EW10)

Ignition coil pack

usually 80,000–160,000 km · Medium risk

Signs: Misfire

Fix: Replace coil pack

€100–250

Timing belt tensioner

usually 90,000–120,000 km · High risk

Signs: Belt failure bends valves

Fix: Replace belt kit on time

€300–600

Oil leaks (cam cover)

usually 120,000–220,000 km · Wear part

Signs: Oil drips, burning smell

Fix: Replace gasket

€80–200

1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v)

Turbo failure (oil starvation, 16v)

usually 80,000–200,000 km · High risk
model years 2004–2011 only

Signs: Whistle, blue smoke, oil loss — carbon blocks the oil feed filter

Fix: Replace turbo, oil feed pipe with filter, clean the sump

€700–1,600

Injector copper seal leak → carbon build-up

usually 80,000–200,000 km · High risk

Signs: Ticking, diesel / soot smell, carbon around injectors

Fix: Replace seals early; remove carbon

€200–900

EGR valve / cooler

usually 100,000–200,000 km · Medium risk

Signs: Limp mode, power loss

Fix: Clean or replace

€200–600

2.0 HDi / TDCi / BlueHDi (DW10)

Injectors / injector seals

usually 150,000–250,000 km · Medium risk

Signs: Smoke, knocking, hard start

Fix: Replace seals / injectors

€300–1,500

EGR valve / swirl flap actuator

usually 120,000–220,000 km · Medium risk

Signs: Limp mode

Fix: Clean or replace

€200–700

Turbo actuator / vanes

usually 150,000–250,000 km · Medium risk

Signs: Overboost / underboost

Fix: Clean or replace

€300–1,000

2.2 HDi / TD4 / SD4 (DW12)

Injectors / injector seals

usually 150,000–250,000 km · Medium risk

Signs: Smoke, knocking

Fix: Replace seals / injectors

€400–1,600

DPF / EGR

usually 120,000–220,000 km · Medium risk

Signs: Limp mode, DPF light

Fix: Clean or replace

€300–1,500

Turbo actuator

usually 150,000–250,000 km · Medium risk

Signs: Low power

Fix: Replace actuator

€300–900

Gearboxes

Manual

Clutch wear

usually 120,000–200,000 km · Medium risk

Signs: Slipping, high bite point

Fix: Replace clutch kit

€500–900

AL4 / AT8 (4-speed automatic)

AL4 solenoids / pressure regulator

usually 80,000–180,000 km · High risk

Signs: Gearbox warning, stuck in 3rd, harsh shifts

Fix: Replace solenoids / pressure sensor; fluid change

€300–1,500

Scheduled service

Intervals and typical prices for the 1.8 / 2.0 16v (PSA EW7 / EW10) engine. Other engines differ in oil, timing drive and some filters; the app gives the exact plan.

ItemIntervalTypical price
Engine oil + oil filterEngineevery 15,000 km or every 12 months€70–150
Cabin (pollen) filterClimateevery 15,000 km or every 12 months€15–40
Brake fluidBrakesevery 24 months€50–95
A/C service (regas + desiccant)Climateevery 24 months€70–150
Air filterEngineevery 30,000 km or every 24 months€15–45
Spark plugsIgnitionevery 60,000 km or every 48 months€50–160
Auxiliary (serpentine) beltEngineevery 120,000 km€70–180
Timing belt kit + water pumpEngineevery 120,000 km or every 60 months€450–900
Coolant replacementCoolingevery 150,000 km or every 96 months€70–150
Manual gearbox oilTransmissionevery 150,000 km€60–130
Front brake padsBrakesusually at 30,000–60,000 km€60–150
Front brake discs + padsBrakesusually at 60,000–120,000 km€150–320
Rear brake padsBrakesusually at 50,000–90,000 km€50–130
Tyres (set of 4)Wheelsusually at 40,000–60,000 km€320–700
Wiper bladesBodychecked at service€20–50
12V batteryElectricalchecked at service€100–220

Roadworthiness tests by mileage

Share of tests in the United Kingdom (DVSA MOT, 2024) that this model failed because of each system. Bold red means more often and green less often than an average car of the same age and mileage. Sample: 8,828 tests.

thousand km50–100100–150150–200200–250250+
Brakes9.3 %12.4 %16.4 %17.6 %18.3 %
Suspension6.0 %11.5 %13.6 %17.6 %19.3 %
Steering1.3 %2.2 %3.5 %4.2 %4.3 %
Tyres and wheels3.8 %7.4 %9.8 %11.4 %12.9 %
Lights, wipers and visibility15.5 %22.5 %26.7 %30.2 %31.3 %
Body and corrosion6.0 %9.3 %12.8 %14.5 %13.7 %
Exhaust, emissions and leaks2.1 %4.5 %5.8 %7.0 %8.2 %

Official recalls

Recalls the manufacturer published in the United Kingdom for this model (15). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.

  • Brakes / ABS / ESP Engine may stall05/07/2011 · R/2011/079
  • Brakes / ABS / ESP Braking assistance may not perform correctly16/12/2010 · R/2010/222
  • Brakes / ABS / ESP Parking brake may fail18/10/2010 · R/2010/163
  • Brakes / ABS / ESP Brake performance may be affected.29/10/2009 · R/2009/120
  • Fuel system Diesel fuel return pipe may abrade and wear.16/07/2008 · R/2008/106
  • Engine / loss of power Fuse box may cause equipment operational failures17/06/2008 · R/2008/094
  • Brakes / ABS / ESP Oil may leak07/02/2008 · R/2008/035
  • Brakes / ABS / ESP Reduced braking performance01/02/2008 · R/2008/015

The other recalls (7) are listed in the app.

Other generations

Peugeot 107 / 108 2005–2021Peugeot 206 1998–2012Peugeot 207 2006–2014Peugeot 208 I 2012–2019Peugeot 2008 I 2013–2019Peugeot 208 II 2019–Peugeot 2008 II 2019–Peugeot 307 2001–2008Peugeot 308 I 2007–2013Peugeot 308 II 2013–2021Peugeot 3008 I 2009–2016Peugeot 3008 II 2016–2023Peugeot 5008 I 2009–2017Peugeot 5008 II 2017–Peugeot 406 1995–2004Peugeot 508 I 2010–2018

Sources and notes

Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles.

Updated 07/10/2026