The Opel Zafira Tourer C was built from 2011 to 2019.
For this generation we cover 4 engines and 14 known faults, each with the mileage range where it usually appears.
The most expensive known risk is 6T40 / 6T45 3-5-R wave plate: it usually appears at 80,000–200,000 km and costs €1,200–2,500 to fix.
Faults typical of this model
M32 6-speed manual gearbox bearings (6-speed only)
usually 100,000–220,000 km · High risk
Signs: Whine or growl in 5th / 6th gear and off throttle, gear lever vibrates or jumps out of gear
Fix: Replace the bearings (and the output shaft if worn) and fill the gearbox to the corrected oil level
€700–1,800
Faults by engine
2.0 CDTI (A20DTH / A20DTR)
EGR valve
usually 100,000–180,000 km · Medium risk
Signs: Limp mode
Fix: Clean or replace
€250–600
Injectors
usually 150,000–230,000 km · Medium risk
Signs: Smoke, hard start
Fix: Replace
€600–1,400
1.4 Turbo (A14NET)
PCV valve in cam cover
usually 60,000–140,000 km · Medium risk
Signs: Whistle, oil leaks, lean codes
Fix: Replace cam cover
€200–400
Turbo coolant line leak
usually 80,000–160,000 km · Wear part
Signs: Coolant smell
Fix: Replace line
€100–300
1.6 CDTI
AdBlue / NOx sensor
usually 80,000–160,000 km · Medium risk
Signs: AdBlue warning
Fix: Replace sensor
€300–700
1.6 / 1.8 16v Ecotec (Opel Family 1: Z16XER / Z18XER)
Camshaft phaser (variator) failure
usually 80,000–160,000 km · Medium risk
Signs: Rattle / diesel-like noise, P0016–P0017 codes
Fix: Replace phasers and solenoids
€400–900
Ignition module (cassette)
usually 80,000–160,000 km · Medium risk
Signs: Misfire; oil from the cam cover gasket in plug wells
Fix: Replace module and cam cover gasket
€150–400
Thermostat housing / coolant leaks
usually 80,000–160,000 km · Medium risk
Signs: Coolant loss, overheating
Fix: Replace housing
€150–350
Oil cooler housing seal (oil in coolant)
usually 100,000–200,000 km · Medium risk
Signs: Oil in the expansion tank
Fix: Replace oil cooler seals
€200–500
Gearboxes
Manual
Clutch wear
usually 120,000–200,000 km · Medium risk
Signs: Slipping, high bite point
Fix: Replace clutch kit
€500–900
Dual-mass flywheel
usually 150,000–220,000 km · Medium risk
Signs: Rattle at idle, vibration pulling away
Fix: Replace with clutch
€700–1,400
Automatic (Aisin AF40 / GM 6T40 / 6T45)
6T40 / 6T45 3-5-R wave plate
usually 80,000–200,000 km · High risk
model years 2008–2017 only
Signs: Loss of 3rd, 5th and reverse
Fix: Replace the wave plate (gearbox rebuild)
€1,200–2,500
AF40 valve body / harsh shifts
usually 100,000–200,000 km · Medium risk
Signs: Harsh or flared shifts
Fix: Fluid change; valve body repair
€300–1,200
Scheduled service
Intervals and typical prices for the 2.0 CDTI (A20DTH / A20DTR) engine. Other engines differ in oil, timing drive and some filters; the app gives the exact plan.
Roadworthiness tests in the Netherlands by age
Share of this model's Dutch fleet that had a defect in each system at a roadworthiness test (APK) in 2025. Bold red means more often and green less often than an average car of the same age and fuel. Sample: 10,520 cars.
Most common engine versions in the EU
New cars of this generation registered in the EU, Iceland and Norway 2010–2025: 185,523, of which 568 in Croatia. The share shows how common each version is.
Source: European Environment Agency (EEA), monitoring of CO₂ emissions from new passenger cars, CC BY 4.0. CO₂ and fuel use are official type-approval values (WLTP from 2021), not real-world consumption.
Official recalls
Recalls the manufacturer published in the United Kingdom for this model (10). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.
- Airbag Vauxhall cross carline Driver’s Airbag - Takata01/12/2025 · R/2025/511
- Wheels / tyres The fixed roof luggage carrier rails may become loose27/08/2019 · R/2019/286
- Wheels / tyres Movement of wiring harness connector to fan speed resistor may lead to connector plug terminals becoming heat damaged25/04/2019 · R/2019/082
- Electronics / software Software issue with hill start assist feature25/02/2019 · R/2019/059
- Fire risk Potential melting and fires within the blower motor regulator25/10/2018 · R/2018/214
- Seat belt 3rd seat row seats and 2nd seat row shoulder belts may be insecure08/06/2017 · R/2017/158
- Airbag Front seat side airbag may deploy incorrectly17/03/2017 · R/2017/027
- Steering Possible loss of steering control11/07/2016 · R/2016/138
The other recalls (2) are listed in the app.
Common questions
Does the Opel Zafira Tourer C have a timing chain or a timing belt?
2.0 CDTI (A20DTH / A20DTR): belt · 150,000 km / every 120 mo; 1.4 Turbo (A14NET): chain; 1.6 CDTI: chain; 1.6 / 1.8 16v Ecotec (Opel Family 1: Z16XER / Z18XER): belt · 120,000 km / every 96 mo.
What are the known problems with the Opel Zafira Tourer C?
The faults with the highest risk: 6T40 / 6T45 3-5-R wave plate (80,000–200,000 km, €1,200–2,500); M32 6-speed manual gearbox bearings (6-speed only) (100,000–220,000 km, €700–1,800); injectors (150,000–230,000 km, €600–1,400); dual-mass flywheel (150,000–220,000 km, €700–1,400). The full list by engine is on this page.
What should you check when buying a used Opel Zafira Tourer C?
Before you buy, ask an authorised dealer to check by VIN that the recalls have been done (10 have been published for this model). If the engine has a timing belt, ask for the invoice for its replacement: with no proof, assume it has not been done. On the test drive, watch for these signs: loss of 3rd, 5th and reverse; whine or growl in 5th / 6th gear and off throttle, gear lever vibrates or jumps out of gear. The full checklist is in the guide to buying a used car.
Sources and notes
Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles.
Updated 08/10/2026