This app is in testing and development. The information is indicative and may be inaccurate, so check it with a workshop.
VIN Service Planner
Common faults, service intervals and costs

Opel Zafira Tourer C

2011–2019

4
engines covered
14
known faults
10
official recalls

Enter your VIN and mileage and get a plan built for your exact engine and gearbox.

The Opel Zafira Tourer C was built from 2011 to 2019.

For this generation we cover 4 engines and 14 known faults, each with the mileage range where it usually appears.

The most expensive known risk is 6T40 / 6T45 3-5-R wave plate: it usually appears at 80,000–200,000 km and costs €1,200–2,500 to fix.

Engines

EngineFuelTiming driveOil
2.0 CDTI (A20DTH / A20DTR)DieselBelt · 150,000 km / every 120 mo5W-30 · dexos2 · ~4.5 L · every 15,000 km
1.4 Turbo (A14NET)PetrolChain5W-30 · dexos2 · ~4.0 L · every 15,000 km
1.6 CDTIDieselChain5W-30 / 0W-30 · dexos2 · ~4.9 L · every 15,000 km
1.6 / 1.8 16v Ecotec (Opel Family 1: Z16XER / Z18XER)PetrolBelt · 120,000 km / every 96 mo5W-30 · dexos2 · ~4.5 L · every 15,000 km

Faults typical of this model

M32 6-speed manual gearbox bearings (6-speed only)

usually 100,000–220,000 km · High risk

Signs: Whine or growl in 5th / 6th gear and off throttle, gear lever vibrates or jumps out of gear

Fix: Replace the bearings (and the output shaft if worn) and fill the gearbox to the corrected oil level

€700–1,800

Faults by engine

2.0 CDTI (A20DTH / A20DTR)

EGR valve

usually 100,000–180,000 km · Medium risk

Signs: Limp mode

Fix: Clean or replace

€250–600

Injectors

usually 150,000–230,000 km · Medium risk

Signs: Smoke, hard start

Fix: Replace

€600–1,400

1.4 Turbo (A14NET)

PCV valve in cam cover

usually 60,000–140,000 km · Medium risk

Signs: Whistle, oil leaks, lean codes

Fix: Replace cam cover

€200–400

Turbo coolant line leak

usually 80,000–160,000 km · Wear part

Signs: Coolant smell

Fix: Replace line

€100–300

1.6 CDTI

AdBlue / NOx sensor

usually 80,000–160,000 km · Medium risk

Signs: AdBlue warning

Fix: Replace sensor

€300–700

1.6 / 1.8 16v Ecotec (Opel Family 1: Z16XER / Z18XER)

Camshaft phaser (variator) failure

usually 80,000–160,000 km · Medium risk

Signs: Rattle / diesel-like noise, P0016–P0017 codes

Fix: Replace phasers and solenoids

€400–900

Ignition module (cassette)

usually 80,000–160,000 km · Medium risk

Signs: Misfire; oil from the cam cover gasket in plug wells

Fix: Replace module and cam cover gasket

€150–400

Thermostat housing / coolant leaks

usually 80,000–160,000 km · Medium risk

Signs: Coolant loss, overheating

Fix: Replace housing

€150–350

Oil cooler housing seal (oil in coolant)

usually 100,000–200,000 km · Medium risk

Signs: Oil in the expansion tank

Fix: Replace oil cooler seals

€200–500

Gearboxes

Manual

Clutch wear

usually 120,000–200,000 km · Medium risk

Signs: Slipping, high bite point

Fix: Replace clutch kit

€500–900

Dual-mass flywheel

usually 150,000–220,000 km · Medium risk

Signs: Rattle at idle, vibration pulling away

Fix: Replace with clutch

€700–1,400

Automatic (Aisin AF40 / GM 6T40 / 6T45)

6T40 / 6T45 3-5-R wave plate

usually 80,000–200,000 km · High risk
model years 2008–2017 only

Signs: Loss of 3rd, 5th and reverse

Fix: Replace the wave plate (gearbox rebuild)

€1,200–2,500

AF40 valve body / harsh shifts

usually 100,000–200,000 km · Medium risk

Signs: Harsh or flared shifts

Fix: Fluid change; valve body repair

€300–1,200

Scheduled service

Intervals and typical prices for the 2.0 CDTI (A20DTH / A20DTR) engine. Other engines differ in oil, timing drive and some filters; the app gives the exact plan.

ItemIntervalTypical price
DPF health check (soot / ash load)Emissionsevery 20,000 km€0–60
Engine oil + oil filterEngineevery 15,000 km or every 12 months€70–150
Cabin (pollen) filterClimateevery 15,000 km or every 12 months€15–40
Brake fluidBrakesevery 24 months€50–95
A/C service (regas + desiccant)Climateevery 24 months€70–150
Air filterEngineevery 30,000 km or every 24 months€15–45
Fuel filterFuelevery 30,000 km or every 24 months€40–110
Glow plugsEngineevery 100,000 km€120–300
Auxiliary (serpentine) beltEngineevery 120,000 km€70–180
Coolant replacementCoolingevery 150,000 km or every 96 months€70–150
Timing belt kit + water pumpEngineevery 150,000 km or every 120 months€450–900
Manual gearbox oilTransmissionevery 150,000 km€60–130
Front brake padsBrakesusually at 30,000–60,000 km€60–150
Front brake discs + padsBrakesusually at 60,000–120,000 km€150–320
Rear brake padsBrakesusually at 50,000–90,000 km€50–130
Tyres (set of 4)Wheelsusually at 40,000–60,000 km€320–700
Wiper bladesBodychecked at service€20–50
12V batteryElectricalchecked at service€100–220

Roadworthiness tests in the Netherlands by age

Share of this model's Dutch fleet that had a defect in each system at a roadworthiness test (APK) in 2025. Bold red means more often and green less often than an average car of the same age and fuel. Sample: 10,520 cars.

age (years)6–89–1112–14
Brakes6.2 %6.1 %6.9 %
Suspension0.6 %1.8 %4.9 %
Steering0.0 %0.1 %0.2 %
Tyres and wheels13.3 %15.6 %16.4 %
Lights, wipers and visibility11.4 %21.2 %22.4 %
Body and corrosion0.0 %0.1 %0.2 %
Exhaust, emissions and leaks1.4 %3.0 %3.5 %

Most common engine versions in the EU

New cars of this generation registered in the EU, Iceland and Norway 2010–2025: 185,523, of which 568 in Croatia. The share shows how common each version is.

VersionShareYearsCO₂Fuel use
1.4 Turbo (A14NET)1.4 (1,364 cm³) · 103 kW (140 hp) · Petrol16.2 %2013–2019166 g/km—
1.6 CDTI1.6 (1,598 cm³) · 100 kW (136 hp) · Diesel14.0 %2013–2019150 g/km—
2.0 CDTI (A20DTH / A20DTR)2.0 (1,956 cm³) · 96 kW (131 hp) · Diesel12.5 %2011–2019173 g/km—
2.0 CDTI (A20DTH / A20DTR)2.0 (1,956 cm³) · 125 kW (170 hp) · Diesel9.1 %2015–2019160 g/km—
2.0 CDTI (A20DTH / A20DTR)2.0 (1,956 cm³) · 121 kW (165 hp) · Diesel8.2 %2011–2017143 g/km—
1.4 Turbo (A14NET)1.4 (1,364 cm³) · Petrol6.3 %2012–2018157 g/km—
1.6 / 1.8 16v Ecotec (Opel Family 1: Z16XER / Z18XER)1.6 (1,598 cm³) · 110 kW (150 hp) · Petrol5.3 %2012–2019133 g/km—
1.6 / 1.8 16v Ecotec (Opel Family 1: Z16XER / Z18XER)1.6 (1,598 cm³) · 100 kW (136 hp) · Petrol3.9 %2016–2019185 g/km—
1.4 Turbo (A14NET)1.4 (1,364 cm³) · 88 kW (120 hp) · Petrol3.8 %2013–2019152 g/km—
1.6 CDTI1.6 (1,598 cm³) · 88 kW (120 hp) · Diesel3.6 %2014–2019135 g/km—

Source: European Environment Agency (EEA), monitoring of CO₂ emissions from new passenger cars, CC BY 4.0. CO₂ and fuel use are official type-approval values (WLTP from 2021), not real-world consumption.

Official recalls

Recalls the manufacturer published in the United Kingdom for this model (10). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.

  • Airbag Vauxhall cross carline Driver’s Airbag - Takata01/12/2025 · R/2025/511
  • Wheels / tyres The fixed roof luggage carrier rails may become loose27/08/2019 · R/2019/286
  • Wheels / tyres Movement of wiring harness connector to fan speed resistor may lead to connector plug terminals becoming heat damaged25/04/2019 · R/2019/082
  • Electronics / software Software issue with hill start assist feature25/02/2019 · R/2019/059
  • Fire risk Potential melting and fires within the blower motor regulator25/10/2018 · R/2018/214
  • Seat belt 3rd seat row seats and 2nd seat row shoulder belts may be insecure08/06/2017 · R/2017/158
  • Airbag Front seat side airbag may deploy incorrectly17/03/2017 · R/2017/027
  • Steering Possible loss of steering control11/07/2016 · R/2016/138

The other recalls (2) are listed in the app.

Common questions

Does the Opel Zafira Tourer C have a timing chain or a timing belt?

2.0 CDTI (A20DTH / A20DTR): belt · 150,000 km / every 120 mo; 1.4 Turbo (A14NET): chain; 1.6 CDTI: chain; 1.6 / 1.8 16v Ecotec (Opel Family 1: Z16XER / Z18XER): belt · 120,000 km / every 96 mo.

What are the known problems with the Opel Zafira Tourer C?

The faults with the highest risk: 6T40 / 6T45 3-5-R wave plate (80,000–200,000 km, €1,200–2,500); M32 6-speed manual gearbox bearings (6-speed only) (100,000–220,000 km, €700–1,800); injectors (150,000–230,000 km, €600–1,400); dual-mass flywheel (150,000–220,000 km, €700–1,400). The full list by engine is on this page.

What should you check when buying a used Opel Zafira Tourer C?

Before you buy, ask an authorised dealer to check by VIN that the recalls have been done (10 have been published for this model). If the engine has a timing belt, ask for the invoice for its replacement: with no proof, assume it has not been done. On the test drive, watch for these signs: loss of 3rd, 5th and reverse; whine or growl in 5th / 6th gear and off throttle, gear lever vibrates or jumps out of gear. The full checklist is in the guide to buying a used car.

Models with the same engines

These models share engines with this car, so they share some of its faults too.

Opel Astra J 2009–2015Opel Astra K 2015–2021Opel Mokka / Mokka X 2012–2019Opel Insignia A 2008–2017Opel Insignia B 2017–2022Opel Meriva B 2010–2017Chevrolet Cruze 2009–2015Chevrolet Orlando 2011–2015

Other Opel models

Opel Ampera 2011–2015Opel Combo D 2011–2018Opel Adam 2012–2019Opel Agila B 2008–2014Opel Corsa E 2014–2019Opel Vivaro B 2014–2019Opel Karl 2015–2019Opel Antara 2006–2015Opel Corsa D 2006–2014Opel Crossland 2017–

Sources and notes

Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles.

Updated 08/10/2026