EGR valve
Signs: Limp mode
Fix: Clean or replace
Diesel · 1,956 cm³ · 81–143 kW
Enter your VIN and mileage and get a plan built for your exact engine and gearbox.
Fuel: Diesel. Timing drive: belt · 150,000 km / every 120 mo.
In our database this engine is fitted to 4 model generations, among them: Opel Insignia A, Opel Zafira Tourer C, Opel Insignia B, Opel Astra J.
The most expensive known risk is injectors: it usually appears at 150,000–230,000 km and costs €600–1,400 to fix.
| Fuel | Diesel |
|---|---|
| Displacement | 1,956 cm³ |
| Power | 81–143 kW |
| Years | 2008–2020 |
| Timing drive | Belt · 150,000 km / every 120 mo |
| Oil | 5W-30 · dexos2 · ~4.5 L · every 15,000 km |
| Engine codes | A20DTH, A20DTJ, A20DTL, A20DTR, A20DT, A20DTE, A20DTC, B20DTH, B20DTJ, B20DTL |
Faults that belong to the engine itself. They apply to every model with this engine, and each model has its own extra faults on its model page.
Signs: Limp mode
Fix: Clean or replace
Signs: Smoke, hard start
Fix: Replace
Intervals and typical prices, using the Opel Astra J as an example. The app gives the exact plan for your car.
| Item | Interval | Typical price |
|---|---|---|
| DPF health check (soot / ash load)Emissions | every 20,000 km | €0–60 |
| Engine oil + oil filterEngine | every 15,000 km or every 12 months | €70–150 |
| Air filterEngine | every 30,000 km or every 24 months | €15–45 |
| Fuel filterFuel | every 30,000 km or every 24 months | €40–110 |
| Glow plugsEngine | every 100,000 km | €120–300 |
| Auxiliary (serpentine) beltEngine | every 120,000 km | €70–180 |
| Coolant replacementCooling | every 150,000 km or every 96 months | €70–150 |
| Timing belt kit + water pumpEngine | every 150,000 km or every 120 months | €450–900 |
Model generations this engine is fitted to.
Opel Astra J 2009–2015Opel Insignia A 2008–2017Opel Insignia B 2017–2022Opel Zafira Tourer C 2011–2019
Belt · 150,000 km / every 120 mo.
5W-30 · dexos2 · ~4.5 L · every 15,000 km.
The faults with the highest risk: injectors (150,000–230,000 km, €600–1,400); EGR valve (100,000–180,000 km, €250–600).
Opel Insignia A, Opel Zafira Tourer C, Opel Insignia B, Opel Astra J.
Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles.
Updated 08/10/2026