VIN Service Planner
Common faults, service intervals and costs

Opel Astra J

2009–2015

6
engines covered
19
known faults
337,383
roadworthiness tests in the statistics
9
official recalls

Enter your VIN and mileage and get a plan built for your exact engine and gearbox.

The Opel Astra J was built from 2009 to 2015.

For this generation we cover 6 engines and 19 known faults, each with the mileage range where it usually appears.

The most expensive known risk is 6T40 / 6T45 3-5-R wave plate: it usually appears at 80,000–200,000 km and costs €1,200–2,500 to fix.

In UK roadworthiness tests in 2024, at 100–150 thousand km this model most often failed on: lights, wipers and visibility (15.5 %), suspension (11.2 %), brakes (8.3 %). It fails more often than an average car of the same age and mileage on: exhaust, emissions and leaks.

Engines

EngineFuelTiming driveOil
1.4 Turbo (A14NET)PetrolChain5W-30 · dexos2 · ~4.0 L · every 15,000 km
1.0 / 1.2 / 1.4 Twinport / Ecotec (Opel Family 0)PetrolChain5W-30 · dexos2 · ~3.5 L · every 15,000 km
1.6 / 1.8 16v Ecotec (Opel Family 1: Z16XER / Z18XER)PetrolBelt · 120,000 km / every 96 mo5W-30 · dexos2 · ~4.5 L · every 15,000 km
1.7 CDTI / DTI / VCDi (Isuzu)DieselBelt · 150,000 km / every 96 mo5W-30 · dexos2 / GM-LL-B-025 · ~5.4 L · every 15,000 km
1.3 MultiJet / CDTI / DDiS / TDCiDieselChain5W-30 / 5W-40 · Fiat 9.55535-S1 / dexos2 · ~3.2–3.9 L · every 15,000 km
2.0 CDTI (A20DTH / A20DTR)DieselBelt · 150,000 km / every 120 mo5W-30 · dexos2 · ~4.5 L · every 15,000 km

Faults typical of this model

M32 6-speed manual gearbox bearings (6-speed only)

usually 100,000–220,000 km · High risk

Signs: Whine or growl in 5th / 6th gear and off throttle, gear lever vibrates or jumps out of gear

Fix: Replace the bearings (and the output shaft if worn) and fill the gearbox to the corrected oil level

€700–1,800

Faults by engine

1.4 Turbo (A14NET)

PCV valve in cam cover

usually 60,000–140,000 km · Medium risk

Signs: Whistle, oil leaks, lean codes

Fix: Replace cam cover

€200–400

Turbo coolant line leak

usually 80,000–160,000 km · Wear part

Signs: Coolant smell

Fix: Replace line

€100–300

1.0 / 1.2 / 1.4 Twinport / Ecotec (Opel Family 0)

Timing chain stretch

usually 60,000–150,000 km · High risk

Signs: Rattle on cold start, timing codes — the chain can jump

Fix: Replace chain, tensioner and guides

€400–800

Twinport intake flap actuator

usually 80,000–160,000 km · Medium risk
engine codes: Z10XEP, Z12XEP, Z14XEP, A10XEP, A12XEL

Signs: Engine light, flat spot

Fix: Replace actuator / manifold

€150–450

EGR valve sticking

usually 80,000–160,000 km · Medium risk
engine codes: Z10XEP, Z12XEP, Z14XEP, Z10XE, Z12XE

Signs: Unstable idle, stalling

Fix: Clean or replace EGR

€100–300

Thermostat housing / coolant leaks

usually 80,000–160,000 km · Wear part

Signs: Coolant loss

Fix: Replace housing

€100–300

1.6 / 1.8 16v Ecotec (Opel Family 1: Z16XER / Z18XER)

Camshaft phaser (variator) failure

usually 80,000–160,000 km · Medium risk

Signs: Rattle / diesel-like noise, P0016–P0017 codes

Fix: Replace phasers and solenoids

€400–900

Ignition module (cassette)

usually 80,000–160,000 km · Medium risk

Signs: Misfire; oil from the cam cover gasket in plug wells

Fix: Replace module and cam cover gasket

€150–400

Thermostat housing / coolant leaks

usually 80,000–160,000 km · Medium risk

Signs: Coolant loss, overheating

Fix: Replace housing

€150–350

Oil cooler housing seal (oil in coolant)

usually 100,000–200,000 km · Medium risk

Signs: Oil in the expansion tank

Fix: Replace oil cooler seals

€200–500

1.7 CDTI / DTI / VCDi (Isuzu)

Injectors (Denso) / high-pressure pump

usually 150,000–250,000 km · Medium risk

Signs: Smoke, knocking, hard start

Fix: Test and replace

€600–1,500

EGR valve / cooler

usually 100,000–200,000 km · Medium risk

Signs: Limp mode

Fix: Clean or replace

€200–700

Turbo oil seals

usually 150,000–250,000 km · Wear part

Signs: Smoke, oil use

Fix: Service the turbo

€400–900

1.3 MultiJet / CDTI / DDiS / TDCi

Timing chain stretch

usually 150,000–220,000 km · Medium risk

Signs: Rattle

Fix: Replace chain

€500–1,000

EGR / DPF

usually 100,000–180,000 km · Medium risk

Signs: Limp mode

Fix: Clean or replace

€250–1,200

2.0 CDTI (A20DTH / A20DTR)

EGR valve

usually 100,000–180,000 km · Medium risk

Signs: Limp mode

Fix: Clean or replace

€250–600

Injectors

usually 150,000–230,000 km · Medium risk

Signs: Smoke, hard start

Fix: Replace

€600–1,400

Gearboxes

Manual

Clutch wear

usually 120,000–200,000 km · Medium risk

Signs: Slipping, high bite point

Fix: Replace clutch kit

€500–900

Automatic (Aisin AF40 / GM 6T40 / 6T45)

6T40 / 6T45 3-5-R wave plate

usually 80,000–200,000 km · High risk
model years 2008–2017 only

Signs: Loss of 3rd, 5th and reverse

Fix: Replace the wave plate (gearbox rebuild)

€1,200–2,500

AF40 valve body / harsh shifts

usually 100,000–200,000 km · Medium risk

Signs: Harsh or flared shifts

Fix: Fluid change; valve body repair

€300–1,200

Scheduled service

Intervals and typical prices for the 1.4 Turbo (A14NET) engine. Other engines differ in oil, timing drive and some filters; the app gives the exact plan.

ItemIntervalTypical price
Engine oil + oil filterEngineevery 15,000 km or every 12 months€70–150
Cabin (pollen) filterClimateevery 15,000 km or every 12 months€15–40
Brake fluidBrakesevery 24 months€50–95
A/C service (regas + desiccant)Climateevery 24 months€70–150
Air filterEngineevery 30,000 km or every 24 months€15–45
Spark plugsIgnitionevery 60,000 km or every 48 months€50–160
Auxiliary (serpentine) beltEngineevery 120,000 km€70–180
Coolant replacementCoolingevery 150,000 km or every 96 months€70–150
Timing chain inspection (listen on cold start)Engineevery 150,000 km€0–120
Manual gearbox oilTransmissionevery 150,000 km€60–130
Front brake padsBrakesusually at 30,000–60,000 km€60–150
Front brake discs + padsBrakesusually at 60,000–120,000 km€150–320
Rear brake padsBrakesusually at 50,000–90,000 km€50–130
Tyres (set of 4)Wheelsusually at 40,000–60,000 km€320–700
Wiper bladesBodychecked at service€20–50
12V batteryElectricalchecked at service€100–220

Roadworthiness tests by mileage

Share of tests in the United Kingdom (DVSA MOT, 2024) that this model failed because of each system. Bold red means more often and green less often than an average car of the same age and mileage. Sample: 337,383 tests.

thousand km0–5050–100100–150150–200200–250250+
Brakes3.0 %5.6 %8.3 %10.9 %12.1 %13.2 %
Suspension4.9 %8.6 %11.2 %13.6 %15.5 %16.5 %
Steering0.1 %0.2 %0.4 %0.6 %0.9 %1.3 %
Tyres and wheels3.8 %6.2 %8.0 %9.5 %10.4 %10.8 %
Lights, wipers and visibility6.6 %10.2 %15.5 %19.5 %22.5 %23.0 %
Body and corrosion1.7 %3.2 %4.8 %6.0 %6.2 %6.0 %
Exhaust, emissions and leaks1.2 %2.4 %4.8 %6.8 %7.3 %7.8 %

Official recalls

Recalls the manufacturer published in the United Kingdom for this model (9). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.

  • Airbag Vauxhall cross carline Driver’s Airbag - Takata01/12/2025 · R/2025/511
  • Electronics / software Software issue with hill start assist feature25/02/2019 · R/2019/059
  • Brakes / ABS / ESP Reduction in braking power where the brake pedal is applied slowly and constantly10/12/2018 · R/2018/332
  • Brakes / ABS / ESP Front brake hoses incorrectly installed12/07/2018 · R/2018/174
  • Fire risk Possibility of vehicle fire04/03/2016 · R/2016/023
  • Fire risk Short circuit with possibility that fire may occur06/02/2015 · R/2015/016
  • Fire risk Possibility of fire30/01/2015 · R/2014/189
  • Doors / locks / lids Window anti-trap may malfunction14/01/2011 · R/2010/202

The other recalls (1) are listed in the app.

Sources and notes

Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles.

Updated 07/10/2026