Door lock actuators
usually 80,000–200,000 km · Wear part
Signs: Doors don't lock / unlock, warning on the dash
Fix: Replace the lock unit
€100–250
Common faults, service intervals and costs
Volkswagen Caddy III
2004–2020 · Volkswagen Caddy 3
6
engines covered
30
known faults
142,039
roadworthiness tests in the statistics
8
official recalls
Enter your VIN and mileage and get a plan built for your exact engine and gearbox.
The Volkswagen Caddy III was built from 2004 to 2020.
For this generation we cover 6 engines and 30 known faults, each with the mileage range where it usually appears.
The most expensive known risk is High-pressure fuel pump (Bosch CP4.1): it usually appears at 150,000–280,000 km and costs €1,500–4,000 to fix.
In UK roadworthiness tests in 2024, at 100–150 thousand km this model most often failed on: lights, wipers and visibility (12.7 %), suspension (10.2 %), tyres and wheels (7.8 %). It fails more often than an average car of the same age and mileage on: suspension.
Engines
| Engine | Fuel | Timing drive | Oil |
|---|---|---|---|
| 1.9 TDI PD / VE (EA188) | Diesel | Belt · 120,000 km / every 60 mo | 5W-40 / 5W-30 · VW 505.01 (PD) / 505.00 · ~4.3 L · every 15,000 km |
| 1.2 / 1.6 / 2.0 TDI CR (EA189) | Diesel | Belt · 180,000 km / every 120 mo | 5W-30 · VW 507.00 · ~4.3 L · every 15,000 km |
| 2.0 TDI PD (EA188, 8v / 16v) | Diesel | Belt · 120,000 km / every 60 mo | 5W-30 · VW 507.00 / 505.01 · ~4.3 L · every 15,000 km |
| 1.4 / 1.6 / 2.0 TDI (EA288) | Diesel | Belt · 210,000 km / every 120 mo | 0W-30 / 5W-30 · VW 507.00 · ~4.3–4.6 L · every 15,000 km |
| 1.4 / 1.6 16v MPI (EA111: BCA / BUD / CGGA) | Petrol | Belt · 90,000 km / every 60 mo | 5W-40 / 5W-30 · VW 502.00 / 504.00 · ~3.2–3.6 L · every 15,000 km |
| 1.6 / 2.0 8v MPI (EA113) | Petrol | Belt · 90,000 km / every 60 mo | 5W-40 / 10W-40 · VW 502.00 / 501.01 · ~4.5 L · every 15,000 km |
Faults typical of this model
Rear axle trailing-arm bushes
usually 120,000–220,000 km · Wear part
Signs: Knock over bumps, vague rear end
Fix: Replace bushes
€150–350
Water ingress (plenum / sunroof drains)
usually 60,000–250,000 km · Medium risk
Signs: Wet carpets, electrical faults
Fix: Clear drains; dry and check modules
€0–400
Radiator fan / control module
usually 100,000–220,000 km · Medium risk
Signs: Fan runs constantly or not at all
Fix: Replace fan / module
€200–450
Faults by engine
1.9 TDI PD / VE (EA188)
Big-end bearing failure (BXE / BKC / BLS)
usually 150,000–280,000 km · High risk
engine codes: BXE, BKC, BLS, BJB, BRU, BXF
Signs: Knocking from the bottom end, oil light — can destroy the engine
Fix: VW 505.01 oil every 10–15,000 km; bearing inspection
€1,500–3,500
Turbo vanes (VNT) sticking
usually 150,000–250,000 km · Medium risk
Signs: Limp mode under load, overboost / underboost codes
Fix: Clean or recondition the turbo
€300–900
Unit injector loom / O-rings (PD)
usually 150,000–250,000 km · Medium risk
Signs: Misfire, hard hot start, fuel in oil
Fix: Replace loom or injector seals
€200–700
EGR valve clogging
usually 120,000–200,000 km · Wear part
Signs: Power loss, black smoke
Fix: Clean or replace EGR
€150–400
Tandem (fuel / vacuum) pump leak
usually 150,000–250,000 km · Wear part
Signs: Diesel smell, leak at the back of the cylinder head
Fix: Reseal or replace the tandem pump
€150–400
1.2 / 1.6 / 2.0 TDI CR (EA189)
EGR valve / cooler clogging
usually 100,000–200,000 km · Medium risk
Signs: Limp mode, loss of power, EGR fault codes
Fix: Clean or replace EGR valve; check cooler
€250–700
Emissions software recall
usually 0–300,000 km · Wear part
Signs: Affects 2009–2015 EA189 diesels
Fix: Confirm the emissions update was done (free at dealer)
free / recall
Timing belt tensioner and water pump
usually 150,000–210,000 km · High risk
Signs: Whine from belt area, coolant weep
Fix: Replace together with the belt kit
€450–800
High-pressure fuel pump (Bosch CP4.1)
usually 150,000–280,000 km · Medium risk
Signs: Metal debris in the fuel system — expensive if it fails; rarer with EU diesel
Fix: Quality fuel, fuel filter on time; replace pump and flush system
€1,500–4,000
Injector leak-off / wear
usually 160,000–260,000 km · Medium risk
Signs: Hard start, rough idle, smoke
Fix: Leak-off test; replace injectors
€700–1,600
2.0 TDI PD (EA188, 8v / 16v)
Cracked cylinder head (16v BKD / AZV)
usually 120,000–250,000 km · High risk
engine codes: BKD, AZV, BMN, BMR, BUY, BMA
Signs: Unexplained coolant loss, overheating, bubbles in the expansion tank
Fix: Pressure test; replace the cylinder head
€1,200–2,500
Camshaft and lifter wear (8v BMM / BMP / BKP)
usually 120,000–220,000 km · High risk
engine codes: BMM, BMP, BKP, BVE, BRT, BSY
Signs: Ticking, loss of power, metal in oil
Fix: Replace camshaft, rockers and lifters
€800–1,500
Unit injectors
usually 150,000–250,000 km · Medium risk
Signs: Misfire, smoke, hard start
Fix: Test and replace injectors
€600–1,600
1.4 / 1.6 / 2.0 TDI (EA288)
EGR cooler leak or clogging
usually 120,000–200,000 km · Medium risk
Signs: Coolant loss without visible leak, EGR codes
Fix: Replace EGR cooler
€600–1,200
Water pump leak
usually 140,000–200,000 km · Wear part
Signs: Coolant smell, pink crust near the pump
Fix: Replace, ideally with the timing belt
€250–450
1.4 / 1.6 16v MPI (EA111: BCA / BUD / CGGA)
Oil consumption (piston rings)
usually 120,000–220,000 km · Medium risk
Signs: Needs topping up, blue smoke on start
Fix: Monitor; rings or valve stem seals
€500–1,500
Thermostat / coolant flange leak
usually 80,000–160,000 km · Wear part
Signs: Coolant loss, slow warm-up
Fix: Replace thermostat and flange
€100–250
Throttle body / idle control
usually 100,000–200,000 km · Wear part
Signs: Unstable idle, stalling
Fix: Clean and adapt the throttle body
€60–250
1.6 / 2.0 8v MPI (EA113)
Ignition coil pack / leads
usually 100,000–200,000 km · Wear part
Signs: Misfire, flashing engine light
Fix: Replace coil pack and leads
€80–200
Intake / crankcase breather leaks
usually 120,000–220,000 km · Wear part
Signs: Lean codes, unstable idle
Fix: Replace gaskets / breather hoses
€60–200
Oil consumption at high mileage
usually 200,000–320,000 km · Wear part
Signs: Topping up between services
Fix: Valve stem seals / rings
€300–1,200
Gearboxes
Manual
Clutch wear
usually 120,000–200,000 km · Medium risk
Signs: Slipping, high bite point
Fix: Replace clutch kit
€500–900
Dual-mass flywheel
usually 150,000–220,000 km · Medium risk
Signs: Rattle at idle, vibration pulling away
Fix: Replace with clutch
€700–1,400
DSG DQ200 (7-speed, dry clutch)
Mechatronic unit (7-speed dry DCT)
usually 60,000–150,000 km · High risk
Signs: Flashing gear indicator, no drive
Fix: Repair or replace mechatronic
€1,200–2,500
Clutch pack judder
usually 80,000–160,000 km · Medium risk
Signs: Judder pulling away
Fix: Replace clutch pack
€800–1,500
DSG / S tronic (wet clutch: DQ250 / DQ381 / DL501)
DCT mechatronic / solenoids
usually 120,000–220,000 km · Medium risk
Signs: Harsh shifts
Fix: Repair; keep oil changes at 60,000 km
€800–2,000
Scheduled service
Intervals and typical prices for the 1.9 TDI PD / VE (EA188) engine. Other engines differ in oil, timing drive and some filters; the app gives the exact plan.
| Item | Interval | Typical price |
|---|---|---|
| Engine oil + oil filterEngine | every 15,000 km or every 12 months | €70–150 |
| Cabin (pollen) filterClimate | every 15,000 km or every 12 months | €15–40 |
| Brake fluidBrakes | every 24 months | €50–95 |
| A/C service (regas + desiccant)Climate | every 24 months | €70–150 |
| Air filterEngine | every 30,000 km or every 24 months | €15–45 |
| Fuel filterFuel | every 30,000 km or every 24 months | €40–110 |
| Glow plugsEngine | every 100,000 km | €120–300 |
| Auxiliary (serpentine) beltEngine | every 120,000 km | €70–180 |
| Timing belt kit + water pumpEngine | every 120,000 km or every 60 months | €450–900 |
| Coolant replacementCooling | every 150,000 km or every 96 months | €70–150 |
| Manual gearbox oilTransmission | every 150,000 km | €60–130 |
| Front brake padsBrakes | usually at 30,000–60,000 km | €60–150 |
| Front brake discs + padsBrakes | usually at 60,000–120,000 km | €150–320 |
| Rear brake padsBrakes | usually at 50,000–90,000 km | €50–130 |
| Tyres (set of 4)Wheels | usually at 40,000–60,000 km | €320–700 |
| Wiper bladesBody | checked at service | €20–50 |
| 12V batteryElectrical | checked at service | €100–220 |
Roadworthiness tests by mileage
Share of tests in the United Kingdom (DVSA MOT, 2024) that this model failed because of each system. Bold red means more often and green less often than an average car of the same age and mileage. Sample: 142,039 tests.
| thousand km | 0–50 | 50–100 | 100–150 | 150–200 | 200–250 | 250+ |
|---|---|---|---|---|---|---|
| Brakes | 2.2 % | 4.8 % | 6.2 % | 7.9 % | 9.2 % | 10.6 % |
| Suspension | 1.3 % | 4.7 % | 10.2 % | 14.7 % | 18.2 % | 18.7 % |
| Steering | 0.2 % | 0.3 % | 0.4 % | 0.7 % | 1.0 % | 1.6 % |
| Tyres and wheels | 4.8 % | 6.6 % | 7.8 % | 8.5 % | 8.9 % | 8.5 % |
| Lights, wipers and visibility | 6.5 % | 9.7 % | 12.7 % | 15.2 % | 17.8 % | 20.2 % |
| Body and corrosion | 1.1 % | 1.2 % | 2.1 % | 3.7 % | 5.6 % | 7.4 % |
| Exhaust, emissions and leaks | 1.9 % | 3.3 % | 3.6 % | 4.1 % | 5.0 % | 6.5 % |
Official recalls
Recalls the manufacturer published in the United Kingdom for this model (8). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.
- Airbag Head restraint may be insecure11/05/2018 · R/2018/134
- Fuel system CNG tank may burst01/09/2016 · R/2016/206
- Engine / loss of power Engine may start up without warning27/01/2016 · R/2015/252
- Airbag Airbag may not deploy12/08/2015 · R/2015/164
- Suspension / axles Tailgate can drop down and cause injury17/04/2014 · R/2014/029
- Engine / loss of power Clutch may operate inadvertently with unexpected loss of drive14/12/2009 · R/2009/110
- Fuel system Bolts of the tandem fuel pump cover may break24/02/2005 · R/2004/210
- Brakes / ABS / ESP Tension cracks may occur on the vacuum pipe to the servo11/02/2005 · R/2004/201
Other generations
Sources and notes
Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles.
Updated 07/10/2026