This app is in testing and development. The information is indicative and may be inaccurate, so check it with a workshop.
VIN Service Planner
Faults and service for this model with this engine

Ford C-Max / Grand C-Max 1.5 / 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v)

Diesel · 2010–2019

7
known faults
2
Faults typical of this model
48.3 %
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Enter your VIN and mileage and get a plan built for your exact engine and gearbox.

All about the Ford C-Max / Grand C-MaxAll about the 1.5 / 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine

The 1.5 / 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine was fitted to the Ford C-Max / Grand C-Max (2010–2019). In the EU that is 48.3 % of all new cars of this generation.

Versions: 1.6 116 hp, 1.6, 1.5 120 hp, 1.5, 1.6 95 hp.

The most expensive known risk is DPF clogging; Eolys additive runs low (additive systems): it usually appears at 80,000–200,000 km and costs €100–1,500 to fix.

Engine faults ✓ Checked against sources (10/2026)

✓ The faults of this engine were checked against sources (10/2026). Each item has at least two independent sources or an official recall or parts-maker technical note.

Turbo failure: oil feed pipe and banjo filter blocked by carbon (16v)

usually 60,000–200,000 km · High risk
model years 2004–2011 onlyengine codes: DV6TED4, DV6ATED4, 9HX, 9HY, 9HZ, 9HV

Signs: Whistling or loss of boost, blue smoke, oil in the intercooler pipes; a new turbo can fail again within a few thousand km

Fix: Replace the turbo with new oil feed and return pipes and banjo bolt, clean the sump and oil pick-up strainer, flush the oil twice, then change oil every 10,000-15,000 km

€800–1,700

Injector copper washers leak: carbon build-up ('black death', 16v)

usually 60,000–200,000 km · High risk
model years 2004–2011 onlyengine codes: DV6TED4, DV6ATED4, 9HX, 9HY, 9HZ, 9HV

Signs: Ticking or puffing from the injectors, exhaust smell in the cabin, black tar-like deposits around the injectors, harder starting

Fix: Remove the injectors, clean out the carbon and re-cut the seats, fit new washers and clamp bolts on all four; repair early, because the soot gets into the oil and ruins the turbo

€150–800

Camshaft chain stretch and cam lobe wear (16v, early engines)

usually 80,000–250,000 km · Medium risk
model years 2004–2011 onlyengine codes: DV6TED4, DV6ATED4, 9HX, 9HY, 9HZ, 9HV

Signs: Rattle from the top of the engine, rough or unstable running as the valve timing drifts, engine warning light

Fix: Replace the camshaft chain and tensioner, inspect the cam lobes and followers and replace worn parts

€350–1,000

Timing belt pulleys / tensioner noisy or corroded (16v)

usually 60,000–200,000 km · Medium risk
model years 2004–2011 onlyengine codes: DV6TED4, DV6ATED4, 9HX, 9HY, 9HZ, 9HV

Signs: Whine or rumble from the timing belt side, rust on the pulleys; a few belts broke before the interval

Fix: If it is noisy, replace the timing belt kit (belt, tensioner, idler) early instead of waiting for the full interval

€250–500

Injector faults on early 8v engines (knocking, jerking)

usually 60,000–180,000 km · Medium risk
model years 2010–2014 onlyengine codes: DV6C, DV6D, 9HP, 9HD, 9HF, 9HL

Signs: Knocking at low revs, jerking in the lower gears, hard cold starts, injector fault codes

Fix: Read the injector corrections and do a return-flow test; recode or replace the faulty injectors

€250–1,400

EGR valve sooting

usually 80,000–200,000 km · Medium risk

Signs: Jerking, black smoke, power loss or limp mode, EGR fault codes; mostly on cars used for short trips

Fix: Clean or replace the EGR valve; cleaning often helps only for a while

€100–600

DPF clogging; Eolys additive runs low (additive systems)

usually 80,000–200,000 km · Medium risk

Signs: DPF or additive-level warning, limp mode after long periods of city driving

Fix: Refill the additive and reset the counter, check the pressure sensor, force a regeneration; clean or replace the DPF if it is full

€100–1,500

Faults typical of this model

Door latch failure (recall)

usually 0–200,000 km · Medium risk

Signs: Door won't latch or opens while driving

Fix: Check recall; replace latch

€0–250

SYNC infotainment faults

usually 0–150,000 km · Wear part

Signs: Freezes, Bluetooth drops

Fix: Software update

€0–150

Gearboxes

Manual

Clutch wear

usually 120,000–200,000 km · Medium risk

Signs: Slipping, high bite point

Fix: Replace clutch kit

€500–900

Dual-mass flywheel

usually 150,000–220,000 km · Medium risk

Signs: Rattle at idle, vibration pulling away

Fix: Replace with clutch

€700–1,400

PowerShift DPS6 (dry clutch)

Clutch shudder / slip from oil leaking past input-shaft seals

usually 40,000–160,000 km · Medium risk

Signs: Shudder or judder when pulling away, slipping, delayed take-off, rough 1-2 shifts, gearbox warning

Fix: Replace the double clutch together with the input-shaft seals (and check the rear crankshaft seal), then run the clutch adaptations; software update if available

€900–1,800

Transmission control module (TCM) failure: drops into neutral

usually 50,000–180,000 km · High risk

Signs: Gearbox warning, car suddenly loses drive or will not engage a gear, intermittent no-start in gear, faults such as P0606

Fix: First test the battery, the gearbox ground connection and the TCM plug / harness; if the module is faulty, replace and program it and run the relearn procedures

€500–1,200

Clutch actuator motor failure

usually 60,000–180,000 km · Medium risk

Signs: Gearbox warning with a clutch-actuator code, harsh or no engagement of odd or even gears, limp mode

Fix: Swap the two actuator motors to see if the fault follows the motor; replace the faulty actuator and run the clutch adaptation

€300–700

PowerShift MPS6 (wet, Getrag)

MPS6 fluid & clutch wear

usually 120,000–220,000 km · Wear part

Signs: Rough shifts when the fluid is old

Fix: Fluid change every 60,000 km

€200–1,500

Automatic (torque converter)

Torque converter / valve body

usually 150,000–250,000 km · Wear part

Signs: Delayed or harsh shifts

Fix: Fluid service, repair

€300–2,500

Service plan for this engine

Typical routine maintenance cost for 100,000 km: €2,400–5,750. Sum of the services and wear parts in the plan above (about 15,000 km a year, independent workshop), without faults.

Intervals and typical prices for the Ford C-Max / Grand C-Max with the 1.5 / 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine. The app gives the exact plan for your mileage.

ItemIntervalTypical price
DPF health check (soot / ash load)Emissionsevery 20,000 km€0–60
Engine oil + oil filterEngineevery 15,000 km or every 12 months€70–150
Cabin (pollen) filterClimateevery 15,000 km or every 12 months€15–40
Brake fluidBrakesevery 24 months€50–95
A/C service (regas + desiccant)Climateevery 24 months€70–150
Air filterEngineevery 30,000 km or every 24 months€15–45
Fuel filterFuelevery 30,000 km or every 24 months€40–110
Glow plugsEngineevery 100,000 km€120–300
Auxiliary (serpentine) beltEngineevery 120,000 km€70–180
Coolant replacementCoolingevery 150,000 km or every 96 months€70–150
Timing belt kit + water pumpEngineevery 150,000 km or every 96 months€450–900
Manual gearbox oilTransmissionevery 150,000 km€60–130
Front brake padsBrakesusually at 30,000–60,000 km€60–150
Front brake discs + padsBrakesusually at 60,000–120,000 km€150–320
Rear brake padsBrakesusually at 50,000–90,000 km€50–130
Tyres (set of 4)Wheelsusually at 40,000–60,000 km€320–700
Wiper bladesBodychecked at service€20–50
12V batteryElectricalchecked at service€100–220

Versions of this engine in the Ford C-Max / Grand C-Max

VersionShareYearsCO₂Fuel use
1.6 Diesel1,560 cm³ · 85 kW (116 hp)17.4 %2011–2019117 g/km—
1.6 Diesel1,560 cm³12.8 %2010–2018106 g/km—
1.5 Diesel1,499 cm³ · 88 kW (120 hp)8.3 %2015–2019131 g/km—
1.5 Diesel1,499 cm³4.2 %2015–2019123 g/km—
1.6 Diesel1,560 cm³ · 70 kW (95 hp)3.9 %2011–2019116 g/km—

Source: European Environment Agency (EEA), monitoring of CO₂ emissions from new passenger cars, CC BY 4.0. CO₂ and fuel use are official type-approval values (WLTP from 2021), not real-world consumption.

Official recalls

Recalls the manufacturer published in the United Kingdom for this model (10). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.

  • Steering X-Car Powertain Control Module (PCM) Software Update19/12/2024 · R/2025/094
  • Seat belt Seat belt anchorage bolt partially engaged05/11/2019 · R/2019/334
  • Fire risk Vehicle could suffer clutch pressure plate fracture22/02/2019 · R/2018/351
  • Fire risk Clutch pressure plate may fracture16/07/2018 · R/2018/082
  • Steering Casting defect may cause alloy wheel(s) to crack19/03/2018 · R/2018/011
  • Fire risk Oil sump may crack due to the engine overheating12/03/2018 · R/2018/053
  • Fire risk The engine cylinder head may crack08/01/2018 · R/2018/008
  • Airbag Side and/or knee airbag may fail to deploy in a collision04/09/2017 · R/2017/241

Common questions

What are the biggest risks of the Ford C-Max / Grand C-Max with the 1.5 / 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine?

The faults with the highest risk: DPF clogging; Eolys additive runs low (additive systems) (80,000–200,000 km, €100–1,500); EGR valve sooting (80,000–200,000 km, €100–600); door latch failure (recall) (0–200,000 km, €0–250).

Does the Ford C-Max / Grand C-Max 1.5 / 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) have a timing belt or a chain?

Belt · 150,000 km / every 96 mo.

Which oil does the Ford C-Max / Grand C-Max 1.5 / 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) need?

5W-30 · PSA B71 2290 / Ford WSS-M2C913-C · ~3.75 L · every 15,000 km.

The same model with other engines

1.0 EcoBoost / 1.0 Ti-VCT (Fox)2.0 HDi / TDCi / BlueHDi (DW10)1.5 / 1.6 EcoBoost (4-cyl)1.25 / 1.4 / 1.5 / 1.6 Duratec / Ti-VCT (Ford Sigma)

Other models with the 1.5 / 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine

Ford Fiesta VI (Mk6/Mk7) 2008–2017Ford Focus III 2011–2018Ford Focus II 2004–2011Peugeot 208 I 2012–2019Ford Kuga II 2012–2019Peugeot 207 2006–2014Volvo S60 / V60 I 2010–2018Volvo S40 / V50 2004–2012Volvo V70 III 2007–2016Citroën C4 II 2010–2018Volvo V40 2012–2019Citroën Berlingo II 2008–2018

Sources and notes

Main sources for the faults of this engine:

Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles. How we check the data →

Updated 29/10/2026