The 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine was fitted to the Volvo V40 (2012–2019). In the EU that is 25.3 % of all new cars of this generation.
Versions: 1.6 114 hp, 1.6.
The most expensive known risk is DPF clogging; Eolys additive runs low (additive systems): it usually appears at 80,000–200,000 km and costs €100–1,500 to fix.
Engine faults ✓ Checked against sources (10/2026)
✓ The faults of this engine were checked against sources (10/2026). Each item has at least two independent sources or an official recall or parts-maker technical note.
Injector faults on early 8v engines (knocking, jerking)
usually 60,000–180,000 km · Medium risk
model years 2010–2014 onlyengine codes: DV6C, DV6D, 9HP, 9HD, 9HF, 9HL
Signs: Knocking at low revs, jerking in the lower gears, hard cold starts, injector fault codes
Fix: Read the injector corrections and do a return-flow test; recode or replace the faulty injectors
€250–1,400
EGR valve sooting
usually 80,000–200,000 km · Medium risk
Signs: Jerking, black smoke, power loss or limp mode, EGR fault codes; mostly on cars used for short trips
Fix: Clean or replace the EGR valve; cleaning often helps only for a while
€100–600
DPF clogging; Eolys additive runs low (additive systems)
usually 80,000–200,000 km · Medium risk
Signs: DPF or additive-level warning, limp mode after long periods of city driving
Fix: Refill the additive and reset the counter, check the pressure sensor, force a regeneration; clean or replace the DPF if it is full
€100–1,500
Gearboxes
Manual
Clutch wear
usually 120,000–200,000 km · Medium risk
Signs: Slipping, high bite point
Fix: Replace clutch kit
€500–900
Dual-mass flywheel
usually 150,000–220,000 km · Medium risk
Signs: Rattle at idle, vibration pulling away
Fix: Replace with clutch
€700–1,400
Geartronic (Aisin / GM)
Aisin TF-80SC harsh shifts / valve body
usually 120,000–220,000 km · Medium risk
Signs: Harsh 2–3 / 3–4 shifts, flare
Fix: Fluid flush; valve body
€300–1,500
PowerShift MPS6 (wet, Getrag)
MPS6 fluid & clutch wear
usually 120,000–220,000 km · Wear part
Signs: Rough shifts when the fluid is old
Fix: Fluid change every 60,000 km
€200–1,500
Service plan for this engine
Typical routine maintenance cost for 100,000 km: €2,400–5,750. Sum of the services and wear parts in the plan above (about 15,000 km a year, independent workshop), without faults.
Intervals and typical prices for the Volvo V40 with the 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine. The app gives the exact plan for your mileage.
Versions of this engine in the Volvo V40
Source: European Environment Agency (EEA), monitoring of CO₂ emissions from new passenger cars, CC BY 4.0. CO₂ and fuel use are official type-approval values (WLTP from 2021), not real-world consumption.
Official recalls
Recalls the manufacturer published in the United Kingdom for this model (8). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.
- Engine / loss of power There is a risk for trapped air to be in the cooling system which may result in insufficient cooling of engine components16/07/2020 · R/2020/210
- Engine / loss of power There is a risk for trapped air to be in the cooling system08/07/2020 · R/2020/205
- Fire risk The engine's plastic inlet manifold may melt and deform07/10/2019 · R/2019/180
- Fuel system Small cracks on the inside of a rubber fuel hose04/01/2019 · R/2018/377
- Airbag One or more airbags may fail to deploy in the event of a collision03/01/2017 · R/2017/002
- Fire risk Coolant leakage may result in a fire26/10/2016 · R/2016/249
- Airbag Driver's airbag module may not deploy as intended01/06/2016 · R/2016/117
- Lights Cem software may malfunction25/03/2014 · R/2014/034
Common questions
What are the biggest risks of the Volvo V40 with the 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine?
The faults with the highest risk: DPF clogging; Eolys additive runs low (additive systems) (80,000–200,000 km, €100–1,500); EGR valve sooting (80,000–200,000 km, €100–600).
Does the Volvo V40 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) have a timing belt or a chain?
Belt · 150,000 km / every 96 mo.
Which oil does the Volvo V40 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) need?
5W-30 · PSA B71 2290 / Ford WSS-M2C913-C · ~3.75 L · every 15,000 km.
Sources and notes
Main sources for the faults of this engine:
Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles. How we check the data →
Updated 29/10/2026