This app is in testing and development. The information is indicative and may be inaccurate, so check it with a workshop.
VIN Service Planner
Faults and service for this model with this engine

Volvo V40 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v)

Diesel · 2012–2019

3
known faults
25.3 %
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Enter your VIN and mileage and get a plan built for your exact engine and gearbox.

All about the Volvo V40All about the 1.5 / 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine

The 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine was fitted to the Volvo V40 (2012–2019). In the EU that is 25.3 % of all new cars of this generation.

Versions: 1.6 114 hp, 1.6.

The most expensive known risk is DPF clogging; Eolys additive runs low (additive systems): it usually appears at 80,000–200,000 km and costs €100–1,500 to fix.

Engine faults ✓ Checked against sources (10/2026)

✓ The faults of this engine were checked against sources (10/2026). Each item has at least two independent sources or an official recall or parts-maker technical note.

Injector faults on early 8v engines (knocking, jerking)

usually 60,000–180,000 km · Medium risk
model years 2010–2014 onlyengine codes: DV6C, DV6D, 9HP, 9HD, 9HF, 9HL

Signs: Knocking at low revs, jerking in the lower gears, hard cold starts, injector fault codes

Fix: Read the injector corrections and do a return-flow test; recode or replace the faulty injectors

€250–1,400

EGR valve sooting

usually 80,000–200,000 km · Medium risk

Signs: Jerking, black smoke, power loss or limp mode, EGR fault codes; mostly on cars used for short trips

Fix: Clean or replace the EGR valve; cleaning often helps only for a while

€100–600

DPF clogging; Eolys additive runs low (additive systems)

usually 80,000–200,000 km · Medium risk

Signs: DPF or additive-level warning, limp mode after long periods of city driving

Fix: Refill the additive and reset the counter, check the pressure sensor, force a regeneration; clean or replace the DPF if it is full

€100–1,500

Gearboxes

Manual

Clutch wear

usually 120,000–200,000 km · Medium risk

Signs: Slipping, high bite point

Fix: Replace clutch kit

€500–900

Dual-mass flywheel

usually 150,000–220,000 km · Medium risk

Signs: Rattle at idle, vibration pulling away

Fix: Replace with clutch

€700–1,400

Geartronic (Aisin / GM)

Aisin TF-80SC harsh shifts / valve body

usually 120,000–220,000 km · Medium risk

Signs: Harsh 2–3 / 3–4 shifts, flare

Fix: Fluid flush; valve body

€300–1,500

PowerShift MPS6 (wet, Getrag)

MPS6 fluid & clutch wear

usually 120,000–220,000 km · Wear part

Signs: Rough shifts when the fluid is old

Fix: Fluid change every 60,000 km

€200–1,500

Service plan for this engine

Typical routine maintenance cost for 100,000 km: €2,400–5,750. Sum of the services and wear parts in the plan above (about 15,000 km a year, independent workshop), without faults.

Intervals and typical prices for the Volvo V40 with the 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine. The app gives the exact plan for your mileage.

ItemIntervalTypical price
DPF health check (soot / ash load)Emissionsevery 20,000 km€0–60
Engine oil + oil filterEngineevery 15,000 km or every 12 months€70–150
Cabin (pollen) filterClimateevery 15,000 km or every 12 months€15–40
Brake fluidBrakesevery 24 months€50–95
A/C service (regas + desiccant)Climateevery 24 months€70–150
Air filterEngineevery 30,000 km or every 24 months€15–45
Fuel filterFuelevery 30,000 km or every 24 months€40–110
Glow plugsEngineevery 100,000 km€120–300
Auxiliary (serpentine) beltEngineevery 120,000 km€70–180
Coolant replacementCoolingevery 150,000 km or every 96 months€70–150
Timing belt kit + water pumpEngineevery 150,000 km or every 96 months€450–900
Manual gearbox oilTransmissionevery 150,000 km€60–130
Front brake padsBrakesusually at 30,000–60,000 km€60–150
Front brake discs + padsBrakesusually at 60,000–120,000 km€150–320
Rear brake padsBrakesusually at 50,000–90,000 km€50–130
Tyres (set of 4)Wheelsusually at 40,000–60,000 km€320–700
Wiper bladesBodychecked at service€20–50
12V batteryElectricalchecked at service€100–220

Versions of this engine in the Volvo V40

VersionShareYearsCO₂Fuel use
1.6 Diesel1,560 cm³ · 84 kW (114 hp)22.3 %2012–201899 g/km—
1.6 Diesel1,560 cm³3.0 %2012–2016——

Source: European Environment Agency (EEA), monitoring of CO₂ emissions from new passenger cars, CC BY 4.0. CO₂ and fuel use are official type-approval values (WLTP from 2021), not real-world consumption.

Official recalls

Recalls the manufacturer published in the United Kingdom for this model (8). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.

  • Engine / loss of power There is a risk for trapped air to be in the cooling system which may result in insufficient cooling of engine components16/07/2020 · R/2020/210
  • Engine / loss of power There is a risk for trapped air to be in the cooling system08/07/2020 · R/2020/205
  • Fire risk The engine's plastic inlet manifold may melt and deform07/10/2019 · R/2019/180
  • Fuel system Small cracks on the inside of a rubber fuel hose04/01/2019 · R/2018/377
  • Airbag One or more airbags may fail to deploy in the event of a collision03/01/2017 · R/2017/002
  • Fire risk Coolant leakage may result in a fire26/10/2016 · R/2016/249
  • Airbag Driver's airbag module may not deploy as intended01/06/2016 · R/2016/117
  • Lights Cem software may malfunction25/03/2014 · R/2014/034

Common questions

What are the biggest risks of the Volvo V40 with the 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine?

The faults with the highest risk: DPF clogging; Eolys additive runs low (additive systems) (80,000–200,000 km, €100–1,500); EGR valve sooting (80,000–200,000 km, €100–600).

Does the Volvo V40 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) have a timing belt or a chain?

Belt · 150,000 km / every 96 mo.

Which oil does the Volvo V40 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) need?

5W-30 · PSA B71 2290 / Ford WSS-M2C913-C · ~3.75 L · every 15,000 km.

The same model with other engines

2.0 / 2.4 D / D3 / D4 / D5 5-cyl (Volvo D5)D3 / D4 / D5 (VEA diesel)T4 / T5 (VEA petrol)1.5 / 1.6 EcoBoost (4-cyl)

Other models with the 1.5 / 1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v) engine

Ford Fiesta VI (Mk6/Mk7) 2008–2017Ford Focus III 2011–2018Ford Focus II 2004–2011Peugeot 208 I 2012–2019Ford Kuga II 2012–2019Peugeot 207 2006–2014Volvo S60 / V60 I 2010–2018Volvo S40 / V50 2004–2012Volvo V70 III 2007–2016Citroën C4 II 2010–2018Ford C-Max / Grand C-Max 2010–2019Citroën Berlingo II 2008–2018

Sources and notes

Main sources for the faults of this engine:

Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles. How we check the data →

Updated 29/10/2026