Swirl flaps / intake manifold (16v)
Signs: Flaps can break and fall into the engine; engine light
Fix: Replace manifold or fit blanking kit
Diesel · 1,910 cm³ · 74–140 kW
Enter your VIN and mileage and get a plan built for your exact engine and gearbox.
Fuel: Diesel. Timing drive: belt · 120,000 km.
In our database this engine is fitted to 22 model generations, among them: Opel Astra H, Opel Zafira B, Fiat Grande Punto / Punto, Fiat Punto II, Opel Vectra C, Saab 9-3 and 16 more.
The most expensive known risk is turbo actuator / VGT sticking: it usually appears at 120,000–200,000 km and costs €250–900 to fix.
| Fuel | Diesel |
|---|---|
| Displacement | 1,910 cm³ |
| Power | 74–140 kW |
| Years | 1997–2013 |
| Timing drive | Belt · 120,000 km |
| Oil | 5W-40 / 10W-40 · Fiat 9.55535-N2 / GM-LL-B-025 · ~4.5 L · every 15,000 km |
| Engine codes | 192A1, 192A3, 192A5, 192A8, 192B1, 937A2, 937A5, 937A7, 939A1, 939A2, 939A7, 188A2, 188B2, 223B1, 186A6, 186A8, Z19DT, Z19DTH, Z19DTL, Z19DTR, Z19DTJ, D19AA, DDIS1.9 |
Faults that belong to the engine itself. They apply to every model with this engine, and each model has its own extra faults on its model page.
Signs: Flaps can break and fall into the engine; engine light
Fix: Replace manifold or fit blanking kit
Signs: Power loss, limp mode
Fix: Clean or replace EGR
Signs: Overboost or underboost, limp mode
Fix: Clean or replace turbo actuator
Intervals and typical prices, using the Opel Astra H as an example. The app gives the exact plan for your car.
| Item | Interval | Typical price |
|---|---|---|
| Engine oil + oil filterEngine | every 15,000 km or every 12 months | €70–150 |
| Air filterEngine | every 30,000 km or every 24 months | €15–45 |
| Fuel filterFuel | every 30,000 km or every 24 months | €40–110 |
| Glow plugsEngine | every 100,000 km | €120–300 |
| Auxiliary (serpentine) beltEngine | every 120,000 km | €70–180 |
| Timing belt kit + water pumpEngine | every 120,000 km or every 96 months | €450–900 |
| Coolant replacementCooling | every 150,000 km or every 96 months | €70–150 |
Model generations this engine is fitted to.
Alfa Romeo 147 2000–2010Alfa Romeo 156 1997–2007Alfa Romeo 159 2005–2011Alfa Romeo Brera / Spider (939) 2005–2010Alfa Romeo GT 2003–2010Fiat Bravo II 2007–2014Fiat Croma II 2005–2011Fiat Doblò I 2000–2010Fiat Grande Punto / Punto 2005–2018Fiat Idea 2003–2012Fiat Multipla 1998–2010Fiat Punto II 1999–2010Fiat Sedici 2006–2014Fiat Stilo 2001–2007Lancia Delta III 2008–2014Lancia Musa 2004–2012Opel Astra H 2004–2010Opel Signum 2003–2008Opel Vectra C 2002–2008Opel Zafira B 2005–2014Saab 9-3 2002–2012Suzuki SX4 2006–2014
Belt · 120,000 km.
5W-40 / 10W-40 · Fiat 9.55535-N2 / GM-LL-B-025 · ~4.5 L · every 15,000 km.
The faults with the highest risk: swirl flaps / intake manifold (16v) (100,000–180,000 km, €250–700); turbo actuator / VGT sticking (120,000–200,000 km, €250–900); EGR valve clogging (100,000–180,000 km, €200–500).
Opel Astra H, Opel Zafira B, Fiat Grande Punto / Punto, Fiat Punto II, Opel Vectra C, Saab 9-3 and 16 more.
Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles.
Updated 08/10/2026