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VIN Service Planner
Faults and service for this model with this engine

Opel Insignia B 2.0 CDTI (A20DTH / A20DTR)

Diesel · 2017–2022

6
known faults
27.2 %
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All about the Opel Insignia BAll about the 2.0 CDTI (A20DTH / A20DTR) engine

The 2.0 CDTI (A20DTH / A20DTR) engine was fitted to the Opel Insignia B (2017–2022). In the EU that is 27.2 % of all new cars of this generation.

Versions: 2.0 170 hp, 2.0 209 hp.

The most expensive known risk is DPF clogging, oil level rising from interrupted regenerations: it usually appears at 60,000–200,000 km and costs €150–1,800 to fix.

Engine faults ✓ Checked against sources (10/2026)

✓ The faults of this engine were checked against sources (10/2026). Each item has at least two independent sources or an official recall or parts-maker technical note.

Low oil pressure warning: oil pickup seal or oil pump

usually 100,000–250,000 km · High risk

Signs: 'Oil pressure low - stop engine' warning, mostly on cold starts or after the car has stood for a day

Fix: Measure oil pressure with a gauge; remove the sump and replace the pickup pipe seal, or the oil pump / pressure regulator piston if worn; do not drive with the warning on

€300–1,000

EGR valve sticking or failing

usually 100,000–200,000 km · Medium risk

Signs: Power loss, jerky running, limp mode, EGR fault codes; falling coolant level points to the EGR cooler

Fix: Check EGR position in live data; clean or replace the valve; if coolant is lost, pressure-test and replace the EGR cooler

€250–900

DPF clogging, oil level rising from interrupted regenerations

usually 60,000–200,000 km · Medium risk

Signs: DPF warning, limp mode, frequent regenerations; oil level above max because fuel dilutes the oil; mostly short-trip cars

Fix: Check the differential pressure sensor and EGR, let regenerations finish on a longer drive or force one; change diluted oil early; clean or replace the DPF only if it is really full

€150–1,800

Injector faults (soot, wear)

usually 150,000–250,000 km · Medium risk

Signs: Rough running, smoke, hard starting, power loss

Fix: Check injector corrections and return flow; recondition or replace the faulty injectors with new seals

€300–1,600

Boost hose cracks or turbo faults

usually 100,000–220,000 km · Medium risk

Signs: Whistling, sudden power dip, limp mode, smoke

Fix: Check the boost hoses and intercooler pipes first; if the turbo has play or leaks oil, replace it and check the oil feed

€100–1,500

Oil leaks at the front of the engine (crankshaft seal, oil pump plug)

usually 80,000–250,000 km · Wear part

Signs: Oil under the car and on a driveshaft, oil level dropping slowly

Fix: Clean and find the exact leak; replace the crankshaft front seal, or fit a new oil pump blanking plug tightened to 15 Nm

€80–500

Gearboxes

Manual

Clutch wear

usually 120,000–200,000 km · Medium risk

Signs: Slipping, high bite point

Fix: Replace clutch kit

€500–900

Dual-mass flywheel

usually 150,000–220,000 km · Medium risk

Signs: Rattle at idle, vibration pulling away

Fix: Replace with clutch

€700–1,400

Automatic (Aisin AF40 / GM 6T40 / 6T45)

AF40 valve body / harsh shifts

usually 100,000–200,000 km · Medium risk

Signs: Harsh or flared shifts

Fix: Fluid change; valve body repair

€300–1,200

Service plan for this engine

Typical routine maintenance cost for 100,000 km: €2,400–5,750. Sum of the services and wear parts in the plan above (about 15,000 km a year, independent workshop), without faults.

Intervals and typical prices for the Opel Insignia B with the 2.0 CDTI (A20DTH / A20DTR) engine. The app gives the exact plan for your mileage.

ItemIntervalTypical price
DPF health check (soot / ash load)Emissionsevery 20,000 km€0–60
Engine oil + oil filterEngineevery 15,000 km or every 12 months€70–150
Cabin (pollen) filterClimateevery 15,000 km or every 12 months€15–40
Brake fluidBrakesevery 24 months€50–95
A/C service (regas + desiccant)Climateevery 24 months€70–150
Air filterEngineevery 30,000 km or every 24 months€15–45
Fuel filterFuelevery 30,000 km or every 24 months€40–110
Glow plugsEngineevery 100,000 km€120–300
Auxiliary (serpentine) beltEngineevery 120,000 km€70–180
Coolant replacementCoolingevery 150,000 km or every 96 months€70–150
Timing belt kit + water pumpEngineevery 150,000 km or every 120 months€450–900
Manual gearbox oilTransmissionevery 150,000 km€60–130
Front brake padsBrakesusually at 30,000–60,000 km€60–150
Front brake discs + padsBrakesusually at 60,000–120,000 km€150–320
Rear brake padsBrakesusually at 50,000–90,000 km€50–130
Tyres (set of 4)Wheelsusually at 40,000–60,000 km€320–700
Wiper bladesBodychecked at service€20–50
12V batteryElectricalchecked at service€100–220

Versions of this engine in the Opel Insignia B

VersionShareYearsCO₂Fuel use
2.0 Diesel1,956 cm³ · 125 kW (170 hp)22.3 %2018–2021160 g/km5.9 L
2.0 Diesel1,956 cm³ · 154 kW (209 hp)4.9 %2018–2022200 g/km7.4 L

Source: European Environment Agency (EEA), monitoring of CO₂ emissions from new passenger cars, CC BY 4.0. CO₂ and fuel use are official type-approval values (WLTP from 2021), not real-world consumption.

Official recalls

Recalls the manufacturer published in the United Kingdom for this model (15). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.

  • Engine / loss of power Affected vehicles may not conform to regulatory emission requirements EU R83.11/05/2023 · R/2023/144
  • Brakes / ABS / ESP The hydraulic brake compensation (vacuum) pump may not get activated .12/10/2022 · R/2022/295
  • Brakes / ABS / ESP The brake pedal box is not assembled according to specifications14/05/2021 · R/2021/174
  • Fuel system Fuel tank strap bolts may not be tightened to specification24/09/2020 · R/2020/272
  • Steering The turbo charger oil return pipe may crack and leak engine oil26/02/2020 · R/2019/387
  • Fuel system The clip of a fuel line bundle might chafe against the fuel pump10/02/2020 · R/2019/414
  • Seats The front seat back frame lower cross member structure may not be welded correctly29/10/2019 · R/2019/364
  • Wheels / tyres The material thickness of the wheel rims may be incorrect specification12/09/2019 · R/2019/309

Common questions

What are the biggest risks of the Opel Insignia B with the 2.0 CDTI (A20DTH / A20DTR) engine?

The faults with the highest risk: low oil pressure warning: oil pickup seal or oil pump (100,000–250,000 km, €300–1,000); DPF clogging, oil level rising from interrupted regenerations (60,000–200,000 km, €150–1,800); injector faults (soot, wear) (150,000–250,000 km, €300–1,600); boost hose cracks or turbo faults (100,000–220,000 km, €100–1,500).

Does the Opel Insignia B 2.0 CDTI (A20DTH / A20DTR) have a timing belt or a chain?

Belt · 150,000 km / every 120 mo.

Which oil does the Opel Insignia B 2.0 CDTI (A20DTH / A20DTR) need?

5W-30 · dexos2 · ~4.5 L · every 15,000 km.

The same model with other engines

1.6 CDTI

Other models with the 2.0 CDTI (A20DTH / A20DTR) engine

Opel Insignia A 2008–2017Opel Zafira Tourer C 2011–2019

Sources and notes

Main sources for the faults of this engine:

Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles. How we check the data →

Updated 29/10/2026