This app is in testing and development. The information is indicative and may be inaccurate, so check it with a workshop.
VIN Service Planner
Faults and service for this model with this engine

Ford Focus 2 1.25 / 1.4 / 1.5 / 1.6 Duratec / Ti-VCT (Ford Sigma)

Petrol · 2004–2011

5
known faults
7
Faults typical of this model
18.6 %
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Enter your VIN and mileage and get a plan built for your exact engine and gearbox.

All about the Ford Focus 2All about the 1.25 / 1.4 / 1.5 / 1.6 Duratec / Ti-VCT (Ford Sigma) engine

The 1.25 / 1.4 / 1.5 / 1.6 Duratec / Ti-VCT (Ford Sigma) engine was fitted to the Ford Focus 2 (2004–2011). In the EU that is 18.6 % of all new cars of this generation.

The most expensive known risk is rust on sills and wheel arches: it usually appears at 80,000–300,000 km and costs €150–1,000 to fix.

Engine faults ✓ Checked against sources (10/2026)

✓ The faults of this engine were checked against sources (10/2026). Each item has at least two independent sources or an official recall or parts-maker technical note.

Ti-VCT cam phaser rattle or sticking (1.6 Ti-VCT)

usually 80,000–180,000 km · Medium risk
engine codes: HXDA, HXDB, HXJA, IQJA, IQDB, PNDA

Signs: Rattle for a few seconds after a cold start, rough idle, engine light with cam timing codes (P0011, P0016, P0017), sometimes limp mode

Fix: Check oil level and grade, then the VCT solenoids; replace the phaser(s) together with the timing belt kit if they are worn

€150–900

Ignition coil and plug failures, often from water in the plug wells

usually 60,000–180,000 km · Wear part

Signs: Misfire, shaking at idle, flashing engine light, often after rain or a car wash

Fix: Dry the plug wells and clear the scuttle drains, replace the coil pack and plugs, use dielectric grease on the connectors

€100–250

Electric fuel pump failure

usually 80,000–200,000 km · Medium risk

Signs: Long cranking, stalling or hesitation under load, sometimes no start

Fix: Measure fuel pressure and pump current; replace the in-tank pump module

€200–500

Oil leaks at the valve cover and crankshaft seals

usually 80,000–200,000 km · Wear part

Signs: Oil sweating on the head or between engine and gearbox, oil drops under the car

Fix: Replace the valve cover gasket; renew the front crank seal with the timing belt and the rear seal with the clutch

€100–400

Valve clearance drift (shim tappets, no hydraulic lifters)

usually 100,000–250,000 km · Wear part

Signs: Ticking from the head, rough idle; on LPG, burnt exhaust valves if clearances close up

Fix: Check clearances about every 100,000 km (more often on LPG), ideally with the timing belt change, and correct with shims

€150–400

Faults typical of this model ✓ Checked against sources (10/2026)

Worn front suspension joints and arm bushes, rear axle bushes

usually 80,000–250,000 km · Medium risk

Signs: Knocks over bumps, vague steering, rear chatter and uneven tyre wear; play found at the roadworthiness test.

Fix: Check ball joints and arm and rear bushes for play on a lift; replace worn arms or bushes and set wheel alignment.

€150–500

Rust on sills and wheel arches

usually 80,000–300,000 km · Medium risk

Signs: Bubbling paint or rust on the sill edges and inside the rear arch lips, often starting from stone chips.

Fix: Inspect sills and arch lips (also behind the arch liners); treat early rust, repair and seal; cut out and weld badly rotted sections.

€150–1,000

Water in the cabin or boot (drains, rear lamps, tailgate and door seals)

usually 60,000–300,000 km · Wear part

Signs: Wet passenger footwell carpet, water in the spare wheel well, damp or musty smell, misting windows.

Fix: Clear the scuttle (bulkhead) drains and A/C drain; reseal rear lamp units, tailgate hinges/spoiler and replace leaking door seals; dry the carpets.

€50–300

Lights often faulted at roadworthiness test

usually 60,000–250,000 km · Wear part

Signs: Failed bulbs or misaimed headlights noted at the test, more often from about 4-5 years.

Fix: Check all lights before the test, replace bulbs and re-aim the headlights.

€20–100

Recall: radiator fan module can corrode and catch fire (mainly 2004-2007)

at any mileage · High risk
model years 2004–2008 only

Signs: Radiator fan stops working or runs erratically, burning smell; in the worst case the module overheats and ignites wiring, even with the car parked.

Fix: Check the VIN for open recalls; the dealer inspects the fan module, fits a harness that cuts its power with the ignition off and a splash shield, free of charge. Otherwise replace a corroded module.

€0–400

Recall: wrong power steering hoses can leak onto the engine (04-05/2008)

at any mileage · High risk
model years 2008–2008 only

Signs: Power steering fluid leak, heavy steering; leaking fluid on the hot engine can ignite.

Fix: Check the VIN for the open recall; the dealer inspects the hoses and replaces them if needed, free of charge.

free / recall

Recall: water in rear wiper motor can short and overheat (2005)

at any mileage · Medium risk
model years 2004–2005 only

Signs: Rear wiper stops working; an overheating motor can melt the surrounding tailgate trim.

Fix: Check the VIN for the open recall; the dealer fits a modified seal and grommet, free of charge.

free / recall

Gearboxes

Manual

Clutch wear

usually 120,000–200,000 km · Medium risk

Signs: Slipping, high bite point

Fix: Replace clutch kit

€500–900

Dual-mass flywheel

usually 150,000–220,000 km · Medium risk

Signs: Rattle at idle, vibration pulling away

Fix: Replace with clutch

€700–1,400

Automatic 4-speed (4F27E)

4F27E solenoids / valve body

usually 100,000–200,000 km · Medium risk

Signs: Harsh 2–3 shift, slipping

Fix: Fluid change, solenoid repair

€300–1,200

PowerShift MPS6 (wet, Getrag)

MPS6 fluid & clutch wear

usually 120,000–220,000 km · Wear part

Signs: Rough shifts when the fluid is old

Fix: Fluid change every 60,000 km

€200–1,500

Service plan for this engine

Typical routine maintenance cost for 100,000 km: €2,200–4,950. Sum of the services and wear parts in the plan above (about 15,000 km a year, independent workshop), without faults.

Intervals and typical prices for the Ford Focus 2 with the 1.25 / 1.4 / 1.5 / 1.6 Duratec / Ti-VCT (Ford Sigma) engine. The app gives the exact plan for your mileage.

ItemIntervalTypical price
Timing belt kit + water pumpEngineevery 160,000 km or every 96 months€450–900
Engine oil + oil filterEngineevery 15,000 km or every 12 months€70–150
Cabin (pollen) filterClimateevery 15,000 km or every 12 months€15–40
Brake fluidBrakesevery 24 months€50–95
A/C service (regas + desiccant)Climateevery 24 months€70–150
Air filterEngineevery 30,000 km or every 24 months€15–45
Spark plugsIgnitionevery 60,000 km or every 48 months€50–160
Auxiliary (serpentine) beltEngineevery 120,000 km€70–180
Coolant replacementCoolingevery 150,000 km or every 96 months€70–150
Manual gearbox oilTransmissionevery 150,000 km€60–130
Front brake padsBrakesusually at 30,000–60,000 km€60–150
Front brake discs + padsBrakesusually at 60,000–120,000 km€150–320
Rear brake padsBrakesusually at 50,000–90,000 km€50–130
Tyres (set of 4)Wheelsusually at 40,000–60,000 km€320–700
Wiper bladesBodychecked at service€20–50
12V batteryElectricalchecked at service€100–220

Official recalls

Recalls the manufacturer published in the United Kingdom for this model (17). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.

  • Fire risk The engine cylinder head may crack08/01/2018 · R/2018/008
  • Fire risk Fire may occur09/07/2014 · R/2014/063
  • Fire risk Risk of fire06/11/2012 · R/2012/115
  • Fire risk Risk of fire13/07/2011 · R/2011/067
  • Fire risk Risk of fire14/12/2010 · R/2010/209
  • Fire risk Risk of fire05/08/2010 · R/2010/083
  • Fire risk Possibility of fire28/04/2010 · R/2010/031
  • Fire risk Risk of fire21/09/2009 · R/2009/071

Common questions

What are the biggest risks of the Ford Focus 2 with the 1.25 / 1.4 / 1.5 / 1.6 Duratec / Ti-VCT (Ford Sigma) engine?

The faults with the highest risk: rust on sills and wheel arches (80,000–300,000 km, €150–1,000); electric fuel pump failure (80,000–200,000 km, €200–500); worn front suspension joints and arm bushes, rear axle bushes (80,000–250,000 km, €150–500).

Does the Ford Focus 2 1.25 / 1.4 / 1.5 / 1.6 Duratec / Ti-VCT (Ford Sigma) have a timing belt or a chain?

Belt · 160,000 km / every 96 mo.

Which oil does the Ford Focus 2 1.25 / 1.4 / 1.5 / 1.6 Duratec / Ti-VCT (Ford Sigma) need?

5W-20 / 5W-30 · Ford WSS-M2C913-C / 948-B · ~3.8–4.1 L · every 15,000 km.

The same model with other engines

1.6 HDi / TDCi / e-HDi (DV6, 8v / 16v)1.3–2.5 MZR / Duratec HE petrol1.8 TDCi / TDDi (Ford Lynx)2.0 HDi / TDCi / BlueHDi (DW10)

Other models with the 1.25 / 1.4 / 1.5 / 1.6 Duratec / Ti-VCT (Ford Sigma) engine

Ford Fiesta VI (Mk6/Mk7) 2008–2017Ford Fusion 2002–2012Ford B-Max 2012–2017

Sources and notes

Main sources for the faults of this engine:

Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles. How we check the data →

Updated 29/10/2026