✓ The faults of this engine were checked against sources (10/2026). Each item has at least two independent sources or an official recall or parts-maker technical note.
Injector wear or leaking injector seals (solenoid injectors)
usually 150,000–300,000 km · Medium risk
Signs: Harder starting, rough idle, knocking, smoke, diesel smell or soot around an injector
Fix: Return-flow test and check of the quantity correction values to find the weak injector; replace that injector or its seal rather than the whole set
€150–1,500
Timing chain stretch or tensioner wear (single-row chain at the rear)
usually 120,000–250,000 km · High risk
Signs: Rattle for a few seconds after a cold start, later constant; P0016 / P0017, power loss
Fix: Read the cam-crank phase offset and measure chain stretch; fit the revised tensioner if the chain is in tolerance, otherwise replace chain, sprocket, tensioner and guides
€300–2,500
Coolant loss: coolant flange on the cylinder head or water pump
usually 60,000–200,000 km · Medium risk
Signs: Falling coolant level, traces near the intake manifold or fuel filter, temperature warning
Fix: Pressure-test the system; replace the coolant flange with the reinforced version (EGR cooler must come off) or the water pump; ask the dealer about service action 1204P59A93
€200–700
Oil leaks at the oil cooler / oil filter housing seals
usually 120,000–250,000 km · Medium risk
Signs: Oil on the front of the engine and under the car, oil smell; rarely oil and coolant mixing
Fix: Find the exact leak (oil cooler check valve O-ring, transfer pipe seals or the cooler itself) and replace the seals or the oil cooler
€150–800
EGR valve and cooler coking
usually 100,000–220,000 km · Medium risk
Signs: Slight to clear power loss, P0401 (low EGR flow), rough idle, black smoke; a cracked cooler loses coolant into the intake
Fix: Compare EGR target and actual position in live data; clean the valve thoroughly or replace it, and the cooler if it is blocked or leaks
€300–1,500
DPF clogging (mostly short trips)
usually 80,000–200,000 km · Medium risk
Signs: DPF warning, frequent or interrupted regenerations, limp mode
Fix: Check the pressure sensor and soot load first and fix any EGR or injector fault; forced regeneration, cleaning or replacement; use MB 229.51 / 229.52 low-ash oil
€150–1,800
Plastic intake manifold cracks or flap motor fails
usually 100,000–220,000 km · Medium risk
Signs: Engine light with boost pressure or flap codes (e.g. P200A), power loss, rough idle
Fix: Smoke-test the intake for cracks and check the flap motor; replace the manifold with a new flap motor (coolant must be drained)
€200–900
Emissions recall: engine software update
at any mileage · Wear part
model years 2011–2018 only
Signs: No symptoms; an open recall can lead to registration problems, some owners report slightly higher fuel use after it
Fix: Have a dealer check by VIN that the free software update was done
free / recall