VIN Service Planner
Common faults, service intervals and costs

Fiat 500

2007–now

5
engines covered
15
known faults
330,608
roadworthiness tests in the statistics
32
official recalls

Enter your VIN and mileage and get a plan built for your exact engine and gearbox.

The Fiat 500 has been built since 2007.

For this generation we cover 5 engines and 15 known faults, each with the mileage range where it usually appears.

The most expensive known risk is Catalytic converter: it usually appears at 180,000–260,000 km and costs €500–1,500 to fix.

In UK roadworthiness tests in 2024, at 50–100 thousand km this model most often failed on: suspension (14.9 %), lights, wipers and visibility (11.9 %), tyres and wheels (6.8 %). It fails more often than an average car of the same age and mileage on: suspension, body and corrosion, exhaust, emissions and leaks. It fails less often than average on: steering.

Engines

EngineFuelTiming driveOil
1.1 / 1.2 / 1.4 8v & 16v FIREPetrolBelt · 90,000 km / every 60 mo5W-40 · Fiat 9.55535-S2 / ACEA A3 · ~2.8 L · every 15,000 km
0.9 TwinAirPetrolChain5W-40 · Fiat 9.55535-S2 · ~3.5 L · every 15,000 km
1.3 MultiJet / CDTI / DDiS / TDCiDieselChain5W-30 / 5W-40 · Fiat 9.55535-S1 / dexos2 · ~3.2–3.9 L · every 15,000 km
1.4 T-Jet / MultiAir (turbo)PetrolBelt · 120,000 km5W-40 · Fiat 9.55535-S2 · ~3.9 L · every 15,000 km
1.0 / 1.3 FireFly (incl. turbo / mild hybrid)PetrolChain—

Faults typical of this model

Electric power steering column (Dualdrive)

usually 80,000–200,000 km · Medium risk

Signs: Heavy steering, EPS warning

Fix: Repair or replace the column / sensor

€200–700

Front suspension (top mounts, drop links)

usually 60,000–160,000 km · Wear part

Signs: Knocks over bumps

Fix: Replace parts

€80–250

Faults by engine

1.1 / 1.2 / 1.4 8v & 16v FIRE

Ignition coil / leads

usually 80,000–160,000 km · Wear part

Signs: Misfire

Fix: Replace

€50–150

Throttle body / idle (drive-by-wire)

usually 80,000–180,000 km · Wear part

Signs: Unstable idle, stalling

Fix: Clean and adapt the throttle body

€60–250

Head gasket after overheating

usually 150,000–250,000 km · Wear part

Signs: Coolant loss, white smoke

Fix: Replace head gasket

€350–800

0.9 TwinAir

MultiAir actuator

usually 80,000–150,000 km · High risk

Signs: Misfire, rough idle

Fix: Replace actuator unit

€600–1,200

1.3 MultiJet / CDTI / DDiS / TDCi

Timing chain stretch

usually 150,000–220,000 km · Medium risk

Signs: Rattle

Fix: Replace chain

€500–1,000

EGR / DPF

usually 100,000–180,000 km · Medium risk

Signs: Limp mode

Fix: Clean or replace

€250–1,200

1.4 T-Jet / MultiAir (turbo)

MultiAir actuator ('brick') failure

usually 80,000–160,000 km · High risk

Signs: Misfire, rough idle, engine light, runs on 3 cylinders

Fix: Replace MultiAir unit; use correct 5W-40 oil

€600–1,300

Turbo wastegate / boost leaks

usually 80,000–160,000 km · Wear part

Signs: Loss of power

Fix: Replace actuator or hoses

€150–500

1.0 / 1.3 FireFly (incl. turbo / mild hybrid)

Ignition coils / spark plugs

usually 80,000–150,000 km · Wear part

Signs: Misfire, flashing engine light

Fix: Replace coil and plugs

€100–300

Water pump

usually 100,000–160,000 km · Medium risk

Signs: Coolant loss

Fix: Replace pump

€250–500

Catalytic converter

usually 180,000–260,000 km · Medium risk

Signs: Rattle, efficiency code

Fix: Replace

€500–1,500

Gearboxes

Manual

Clutch wear

usually 120,000–200,000 km · Medium risk

Signs: Slipping, high bite point

Fix: Replace clutch kit

€500–900

Dualogic / Selespeed (automated)

Dualogic / Selespeed hydraulic pump & actuator

usually 60,000–150,000 km · High risk

Signs: Won't select a gear, gearbox warning, pump runs for long

Fix: Repair pump / accumulator / actuator

€500–1,500

Scheduled service

Intervals and typical prices for the 1.1 / 1.2 / 1.4 8v & 16v FIRE engine. Other engines differ in oil, timing drive and some filters; the app gives the exact plan.

ItemIntervalTypical price
Engine oil + oil filterEngineevery 15,000 km or every 12 months€70–150
Cabin (pollen) filterClimateevery 15,000 km or every 12 months€15–40
Brake fluidBrakesevery 24 months€50–95
A/C service (regas + desiccant)Climateevery 24 months€70–150
Air filterEngineevery 30,000 km or every 24 months€15–45
Spark plugsIgnitionevery 60,000 km or every 48 months€50–160
Timing belt kit + water pumpEngineevery 90,000 km or every 60 months€450–900
Auxiliary (serpentine) beltEngineevery 120,000 km€70–180
Coolant replacementCoolingevery 150,000 km or every 96 months€70–150
Manual gearbox oilTransmissionevery 150,000 km€60–130
Front brake padsBrakesusually at 30,000–60,000 km€60–150
Front brake discs + padsBrakesusually at 60,000–120,000 km€150–320
Rear brake padsBrakesusually at 50,000–90,000 km€50–130
Tyres (set of 4)Wheelsusually at 40,000–60,000 km€320–700
Wiper bladesBodychecked at service€20–50
12V batteryElectricalchecked at service€100–220

Roadworthiness tests by mileage

Share of tests in the United Kingdom (DVSA MOT, 2024) that this model failed because of each system. Bold red means more often and green less often than an average car of the same age and mileage. Sample: 330,608 tests.

thousand km0–5050–100100–150150–200200–250250+
Brakes2.2 %5.9 %10.5 %15.2 %18.7 %21.6 %
Suspension4.7 %14.9 %20.3 %21.8 %21.9 %24.9 %
Steering0.1 %0.5 %1.1 %1.5 %1.7 %3.1 %
Tyres and wheels4.4 %6.8 %8.5 %9.1 %9.4 %10.7 %
Lights, wipers and visibility5.7 %11.9 %19.9 %25.0 %28.3 %33.9 %
Body and corrosion0.6 %2.6 %5.5 %8.4 %9.5 %11.4 %
Exhaust, emissions and leaks0.8 %2.2 %4.7 %7.6 %9.3 %11.1 %

Owner complaints in the US

Which systems owners reported to the US agency NHTSA and at what mileage. Complaints are not confirmed faults and some relate to recalls. Sample: 697 complaints.

Gearbox and drivetrain
usually 31–108 thousand km (median 68)
37 %
Engine
usually 7–75 thousand km (median 38)
15 %
Electrics and electronics
usually 7–84 thousand km (median 47)
14 %
Airbags and seat belts
usually 32–131 thousand km (median 65)
6 %
Body and corrosion
usually 10–75 thousand km (median 35)
5 %
Lights, wipers and visibility
usually 40–105 thousand km (median 80)
5 %
Brakes
usually 6–94 thousand km (median 54)
5 %

Official recalls

Recalls the manufacturer published in the United Kingdom for this model (32). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.

  • Brakes / ABS / ESP Fiat 500 BEV Panda and Tipo. Instrument panel cluster software04/09/2025 · R/2025/319
  • Visibility Incorrect information displayed on the registration document and CoC (certificate of Conformity)24/03/2025 · R/2023/314
  • Other Incorrect information on the registration document and CoC (certificate of Conformity)24/03/2025 · R/2023/313
  • Fire risk Fiat 500 BEV High Voltage battery negative pole connection18/12/2024 · R/2024/434
  • Lights Reverse gear switch not functioning as intended.07/06/2024 · R/2024/144
  • Steering Front suspension control arm ball joint22/11/2023 · R/2023/283
  • Electronics / software The positive lead on the auxiliary battery terminal may not be tightened correctly.23/09/2022 · R/2022/268
  • Steering Ineffective/incorrect tightening of a lock nut on the steering gear rod09/09/2022 · R/2022/187

The other recalls (24) are listed in the app.

Sources and notes

Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles.

Updated 07/10/2026