Injection pump (Bosch VP44)
Signs: Won't start or cuts out, pump codes — pump ECU failure
Fix: Repair or exchange the pump
Diesel · 1,995 / 2,171 cm³ · 55–92 kW
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Fuel: Diesel. Timing drive: chain.
In our database this engine is fitted to 6 model generations, among them: Opel Astra G, Opel Vectra C, Saab 9-5, Opel Zafira A, Opel Vectra B, Opel Signum.
The most expensive known risk is injection pump (Bosch VP44): it usually appears at 120,000–250,000 km and costs €600–1,500 to fix.
| Fuel | Diesel |
|---|---|
| Displacement | 1,995 / 2,171 cm³ |
| Power | 55–92 kW |
| Years | 1997–2006 |
| Timing drive | Chain |
| Oil | 5W-40 / 10W-40 · GM-LL-B-025 · ~5.5 L · every 15,000 km |
| Engine codes | Y20DTH, Y20DTL, Y22DTR, Y22DTH, X20DTH, X20DTL |
Faults that belong to the engine itself. They apply to every model with this engine, and each model has its own extra faults on its model page.
Signs: Won't start or cuts out, pump codes — pump ECU failure
Fix: Repair or exchange the pump
Signs: Rattle
Fix: Replace the chain kit
Signs: Smoke
Fix: Test and replace
Intervals and typical prices, using the Opel Astra G as an example. The app gives the exact plan for your car.
| Item | Interval | Typical price |
|---|---|---|
| Engine oil + oil filterEngine | every 15,000 km or every 12 months | €70–150 |
| Air filterEngine | every 30,000 km or every 24 months | €15–45 |
| Fuel filterFuel | every 30,000 km or every 24 months | €40–110 |
| Glow plugsEngine | every 100,000 km | €120–300 |
| Auxiliary (serpentine) beltEngine | every 120,000 km | €70–180 |
| Coolant replacementCooling | every 150,000 km or every 96 months | €70–150 |
| Timing chain inspection (listen on cold start)Engine | every 150,000 km | €0–120 |
Model generations this engine is fitted to.
Opel Astra G 1998–2004Opel Signum 2003–2008Opel Vectra B 1995–2002Opel Vectra C 2002–2008Opel Zafira A 1999–2005Saab 9-5 1997–2010
Chain.
5W-40 / 10W-40 · GM-LL-B-025 · ~5.5 L · every 15,000 km.
The faults with the highest risk: injection pump (Bosch VP44) (120,000–250,000 km, €600–1,500); timing chain (double-row) wear (200,000–300,000 km, €700–1,200).
Opel Astra G, Opel Vectra C, Saab 9-5, Opel Zafira A, Opel Vectra B, Opel Signum.
Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles.
Updated 08/10/2026