EGR / DPF
Signs: Limp mode
Fix: Clean or replace
2006–2015
Enter your VIN and mileage and get a plan built for your exact engine and gearbox.
The Chevrolet Captiva was built from 2006 to 2015.
For this generation we cover 2 engines and 8 known faults, each with the mileage range where it usually appears.
The most expensive known risk is 6T40 / 6T45 3-5-R wave plate: it usually appears at 80,000–200,000 km and costs €1,200–2,500 to fix.
In UK roadworthiness tests in 2024, at 150–200 thousand km this model most often failed on: lights, wipers and visibility (31.7 %), suspension (19.2 %), brakes (18.7 %). It fails more often than an average car of the same age and mileage on: brakes, steering, tyres and wheels, lights, wipers and visibility, body and corrosion, exhaust, emissions and leaks.
| Engine | Fuel | Timing drive | Oil |
|---|---|---|---|
| 2.2 VCDi / CDTI (GM Z22D1) | Diesel | Chain | 5W-30 · dexos2 · ~6.0 L · every 15,000 km |
| 2.0 VCDi / CDTI (GM Daewoo Z20S / Z20D1) | Diesel | Belt · 100,000 km / every 60 mo | 5W-30 · dexos2 / GM-LL-B-025 · ~5.9 L · every 15,000 km |
Signs: Limp mode
Fix: Clean or replace
Signs: Rough running
Fix: Replace
Signs: Rough idle, smoke, hard start
Fix: Test and replace
Signs: Limp mode
Fix: Clean or replace
Signs: Belt failure destroys the engine — change early
Fix: Replace the belt kit at 90–100,000 km
Signs: Slipping, high bite point
Fix: Replace clutch kit
Signs: Rattle at idle, vibration pulling away
Fix: Replace with clutch
Signs: Loss of 3rd, 5th and reverse
Fix: Replace the wave plate (gearbox rebuild)
Signs: Harsh or flared shifts
Fix: Fluid change; valve body repair
Intervals and typical prices for the 2.2 VCDi / CDTI (GM Z22D1) engine. Other engines differ in oil, timing drive and some filters; the app gives the exact plan.
| Item | Interval | Typical price |
|---|---|---|
| DPF health check (soot / ash load)Emissions | every 20,000 km | €0–60 |
| Engine oil + oil filterEngine | every 15,000 km or every 12 months | €70–150 |
| Cabin (pollen) filterClimate | every 15,000 km or every 12 months | €15–40 |
| Brake fluidBrakes | every 24 months | €50–95 |
| A/C service (regas + desiccant)Climate | every 24 months | €70–150 |
| Air filterEngine | every 30,000 km or every 24 months | €15–45 |
| Fuel filterFuel | every 30,000 km or every 24 months | €40–110 |
| Glow plugsEngine | every 100,000 km | €120–300 |
| Auxiliary (serpentine) beltEngine | every 120,000 km | €70–180 |
| Coolant replacementCooling | every 150,000 km or every 96 months | €70–150 |
| Timing chain inspection (listen on cold start)Engine | every 150,000 km | €0–120 |
| Manual gearbox oilTransmission | every 150,000 km | €60–130 |
| Front brake padsBrakes | usually at 30,000–60,000 km | €60–150 |
| Front brake discs + padsBrakes | usually at 60,000–120,000 km | €150–320 |
| Rear brake padsBrakes | usually at 50,000–90,000 km | €50–130 |
| Tyres (set of 4)Wheels | usually at 40,000–60,000 km | €320–700 |
| Wiper bladesBody | checked at service | €20–50 |
| 12V batteryElectrical | checked at service | €100–220 |
Share of tests in the United Kingdom (DVSA MOT, 2024) that this model failed because of each system. Bold red means more often and green less often than an average car of the same age and mileage. Sample: 5,964 tests.
| thousand km | 50–100 | 100–150 | 150–200 | 200–250 |
|---|---|---|---|---|
| Brakes | 9.3 % | 14.1 % | 18.7 % | 19.9 % |
| Suspension | 11.8 % | 16.5 % | 19.2 % | 22.5 % |
| Steering | 1.7 % | 2.8 % | 4.8 % | 7.1 % |
| Tyres and wheels | 6.6 % | 9.3 % | 12.1 % | 13.2 % |
| Lights, wipers and visibility | 22.9 % | 26.3 % | 31.7 % | 32.4 % |
| Body and corrosion | 4.7 % | 7.0 % | 11.9 % | 15.3 % |
| Exhaust, emissions and leaks | 3.4 % | 6.9 % | 9.6 % | 10.2 % |
Share of this model's Dutch fleet that had a defect in each system at a roadworthiness test (APK) in 2025. Bold red means more often and green less often than an average car of the same age and fuel. Sample: 1,151 cars.
| age (years) | 15–19 |
|---|---|
| Brakes | 9.6 % |
| Suspension | 12.2 % |
| Steering | 2.2 % |
| Tyres and wheels | 14.7 % |
| Lights, wipers and visibility | 28.2 % |
| Body and corrosion | 1.9 % |
| Exhaust, emissions and leaks | 14.2 % |
New cars of this generation registered in the EU, Iceland and Norway 2010–2025: 46,525, of which 2 in Croatia. The share shows how common each version is.
| Version | Share | Years | CO₂ | Fuel use |
|---|---|---|---|---|
| 2.2 VCDi / CDTI (GM Z22D1)2.2 (2,231 cm³) · 135 kW (184 hp) · Diesel | 32.9 % | 2011–2015 | — | — |
| 2.0 VCDi / CDTI (GM Daewoo Z20S / Z20D1)2.0 (1,991 cm³) · Diesel | 29.8 % | 2010–2011 | — | — |
| 2.2 VCDi / CDTI (GM Z22D1)2.2 (2,231 cm³) · 120 kW (163 hp) · Diesel | 22.4 % | 2011–2015 | — | — |
| 2.4 Petrol2.4 (2,405 cm³) · Petrol | 4.7 % | 2010–2011 | — | — |
| 2.4 Petrol2.4 (2,384 cm³) · 123 kW (167 hp) · Petrol | 3.0 % | 2011–2014 | — | — |
| 2.2 VCDi / CDTI (GM Z22D1)2.2 (2,231 cm³) · Diesel | 2.9 % | 2010–2015 | — | — |
| 2.0 VCDi / CDTI (GM Daewoo Z20S / Z20D1)2.0 (1,991 cm³) · 110 kW (150 hp) · Diesel | 1.3 % | 2011–2015 | — | — |
| 2.0 VCDi / CDTI (GM Daewoo Z20S / Z20D1)2.0 (1,991 cm³) · 93 kW (126 hp) · Diesel | 1.1 % | 2011–2012 | — | — |
| DieselDiesel | 1.1 % | 2010–2014 | — | — |
Source: European Environment Agency (EEA), monitoring of CO₂ emissions from new passenger cars, CC BY 4.0. CO₂ and fuel use are official type-approval values (WLTP from 2021), not real-world consumption.
Which systems owners reported to the US agency NHTSA and at what mileage. Complaints are not confirmed faults and some relate to recalls. Sample: 296 complaints.
Recalls the manufacturer published in the United Kingdom for this model (6). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.
2.2 VCDi / CDTI (GM Z22D1): chain; 2.0 VCDi / CDTI (GM Daewoo Z20S / Z20D1): belt · 100,000 km / every 60 mo.
The faults with the highest risk: 6T40 / 6T45 3-5-R wave plate (80,000–200,000 km, €1,200–2,500); injectors / high-pressure pump (100,000–220,000 km, €800–2,000); timing belt tensioner (early failures) (80,000–110,000 km, €400–800); injectors (150,000–250,000 km, €700–1,600). The full list by engine is on this page.
In UK roadworthiness tests in 2024, at 150–200 thousand km this model most often failed on: lights, wipers and visibility (31.7 %), suspension (19.2 %), brakes (18.7 %). It fails more often than an average car of the same age and mileage on: brakes, steering, tyres and wheels, lights, wipers and visibility, body and corrosion, exhaust, emissions and leaks.
Before you buy, ask an authorised dealer to check by VIN that the recalls have been done (6 have been published for this model). If the engine has a timing belt, ask for the invoice for its replacement: with no proof, assume it has not been done. On the test drive, watch for these signs: loss of 3rd, 5th and reverse; rough idle, smoke, hard start. The full checklist is in the guide to buying a used car.
These models share engines with this car, so they share some of its faults too.
Chevrolet Cruze 2009–2015Opel Antara 2006–2015Chevrolet Orlando 2011–2015Chevrolet Lacetti 2004–2009
Chevrolet Aveo (T250) 2006–2011Chevrolet Kalos 2005–2008Chevrolet Spark 2010–2015Chevrolet Aveo 2011–2015Chevrolet Trax 2013–2015
Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles.
Updated 08/10/2026