✓ The faults of this engine were checked against sources (10/2026). Each item has at least two independent sources or an official recall or parts-maker technical note.
Timing chain stretch at the gearbox end (worst on 2007-2011 builds)
usually 80,000–220,000 km · High risk
Signs: Rattle or whirring from the back of the engine, mostly after a cold start or around 1,500-2,000 rpm; later cam/crank correlation faults (P0016/P0017) and possible chain breakage
Fix: Do not keep driving at the first rattle; replace chains, guides, tensioner and sprockets with the latest revised parts (engine or gearbox must come out); short oil change intervals help
€2,000–4,500
Intake swirl flaps jam with soot or break
usually 120,000–220,000 km · High risk
Signs: Swirl flap fault codes, uneven running or power loss; a broken flap or screw can enter a cylinder and damage the valves, piston or turbo
Fix: Inspect the intake manifold from about 150,000 km; clean it or fit a new manifold with flaps
€300–900
EGR cooler recall: coolant leak, risk of melted intake or fire
usually 0–250,000 km · High risk
model years 2010–2015 only
Signs: Often none; coolant loss without a visible leak, white smoke or a burning smell; in rare cases the plastic intake melts
Fix: Have a BMW dealer check by VIN whether the recall was done; the EGR cooler is replaced free of charge
free / recall
EGR valve coking and failed EGR cooler bypass vacuum hose
usually 90,000–200,000 km · Medium risk
Signs: Power loss, jerky part-load running, EGR fault codes (e.g. P0401), soot in the intake
Fix: Check EGR valve and bypass flap with vacuum hoses; clean or replace the valve, replace cracked hoses
€250–1,000
DPF clogging or faulty DPF pressure sensor
usually 100,000–250,000 km · Medium risk
Signs: DPF warning, frequent or failed regenerations, limp mode (e.g. P2002); worse with short trips
Fix: First check the differential pressure sensor, its hoses and the thermostat; then forced regeneration, cleaning (if ash is high but the core is intact) or replacement; use LL-04 oil
€150–1,800
Injector wear (rough idle, hard cold start)
usually 150,000–250,000 km · Medium risk
Signs: Rough idle, knocking, smoke, hard cold starts; injector correction values out of range
Fix: Read injector quantity corrections and do a leak-off test to find the faulty one; recondition or replace only the faulty injectors
€350–1,500