This app is in testing and development. The information is indicative and may be inaccurate, so check it with a workshop.
VIN Service Planner
Faults and service for this model with this engine

Volvo XC90 2 D3 / D4 / D5 (VEA diesel)

Diesel · 2014–now

6
known faults
30.9 %
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Enter your VIN and mileage and get a plan built for your exact engine and gearbox.

All about the Volvo XC90 2All about the D3 / D4 / D5 (VEA diesel) engine

The D3 / D4 / D5 (VEA diesel) engine was fitted to the Volvo XC90 2 (2014–now). In the EU that is 30.9 % of all new cars of this generation.

Versions: 2.0 235 hp, 2.0 224 hp, 2.0 190 hp, 2.0.

The most expensive known risk is DPF clogging on short trips: it usually appears at 80,000–200,000 km and costs €150–2,000 to fix.

Engine faults ✓ Checked against sources (10/2026)

✓ The faults of this engine were checked against sources (10/2026). Each item has at least two independent sources or an official recall or parts-maker technical note.

EGR cooler and valve clogging with soot

usually 80,000–200,000 km · Medium risk

Signs: Engine light with EGR codes (e.g. P04D9), reduced power, uneven idle

Fix: Check that the manifold recall is done, then clean or replace the EGR valve and cooler

€300–1,600

Recall: intake manifold can melt (fire risk), 2014–2019

usually 0–250,000 km · High risk
model years 2014–2019 only

Signs: Usually none before failure; burning smell, power loss or the engine stopping

Fix: Check with a Volvo dealer by VIN that recall R29946–R29948 is done (software and EGR cooling changes)

€0–1,500

Recall: air pockets in the cooling system (overheating), 2014–2017

usually 0–250,000 km · High risk
model years 2014–2017 onlyengine codes: D4204T4, D4204T5, D4204T8, D4204T9, D4204T14, D4204T20

Signs: Temperature warning or overheating, often after coolant has been topped up

Fix: Check with a Volvo dealer that recall R10025 / R10026 (extra bleed hose) is done

€0–300

High oil consumption on early engines (pistons and rings)

usually 60,000–180,000 km · High risk
model years 2014–2016 only

Signs: Oil level warning between services, frequent topping up

Fix: Dealer oil consumption test; if it fails, pistons and rings are replaced with the revised design

€2,500–5,000

DPF clogging on short trips

usually 80,000–200,000 km · Medium risk

Signs: DPF warning, frequent regenerations, limp mode

Fix: Forced regeneration; if that fails, professional cleaning or a new DPF

€150–2,000

Cracked turbo / intercooler hoses and resonator pipe

usually 60,000–180,000 km · Wear part

Signs: Loss of boost, hissing under load, limp mode

Fix: Find and replace the split hose or resonator pipe

€100–300

Gearboxes

Geartronic (Aisin / GM)

Aisin TF-80SC harsh shifts / valve body

usually 120,000–220,000 km · Medium risk

Signs: Harsh 2–3 / 3–4 shifts, flare

Fix: Fluid flush; valve body

€300–1,500

Service plan for this engine

Typical routine maintenance cost for 100,000 km: €2,700–6,500. Sum of the services and wear parts in the plan above (about 15,000 km a year, independent workshop), without faults.

Intervals and typical prices for the Volvo XC90 2 with the D3 / D4 / D5 (VEA diesel) engine. The app gives the exact plan for your mileage.

ItemIntervalTypical price
DPF health check (soot / ash load)Emissionsevery 20,000 km€0–60
Engine oil + oil filterEngineevery 15,000 km or every 12 months€70–150
Cabin (pollen) filterClimateevery 15,000 km or every 12 months€15–40
Brake fluidBrakesevery 24 months€50–95
A/C service (regas + desiccant)Climateevery 24 months€70–150
Air filterEngineevery 30,000 km or every 24 months€15–45
Fuel filterFuelevery 30,000 km or every 24 months€40–110
AWD coupling (Haldex) oil + filterTransmissionevery 60,000 km or every 36 months€60–150
Automatic transmission fluidTransmissionevery 90,000 km€200–450
Glow plugsEngineevery 100,000 km€120–300
Auxiliary (serpentine) beltEngineevery 120,000 km€70–180
Coolant replacementCoolingevery 150,000 km or every 96 months€70–150
Timing belt kit + water pumpEngineevery 150,000 km or every 120 months€450–900
Front brake padsBrakesusually at 30,000–60,000 km€60–150
Front brake discs + padsBrakesusually at 60,000–120,000 km€150–320
Rear brake padsBrakesusually at 50,000–90,000 km€50–130
Tyres (set of 4)Wheelsusually at 40,000–60,000 km€320–700
Wiper bladesBodychecked at service€20–50
12V batteryElectricalchecked at service€100–220

Versions of this engine in the Volvo XC90 2

VersionShareYearsCO₂Fuel use
2.0 Diesel1,969 cm³ · 173 kW (235 hp)17.9 %2016–2023206 g/km6.7 L
2.0 Diesel1,969 cm³ · 165 kW (224 hp)7.8 %2015–2023151 g/km5.8 L
2.0 Diesel1,969 cm³ · 140 kW (190 hp)3.5 %2015–2019140 g/km—
2.0 Diesel1,969 cm³1.6 %2015–2019148 g/km—

Source: European Environment Agency (EEA), monitoring of CO₂ emissions from new passenger cars, CC BY 4.0. CO₂ and fuel use are official type-approval values (WLTP from 2021), not real-world consumption.

Official recalls

Recalls the manufacturer published in the United Kingdom for this model (25). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.

  • Seat belt Front seat belts03/12/2025 · R/2025/517
  • Brakes / ABS / ESP BCM2 SW – Safety Notice23/06/2025 · R/2025/211
  • Fire risk SPA1 Cell Modules24/03/2025 · R/2025/117
  • Brakes / ABS / ESP BCM2 – Push Road05/11/2024 · R/2024/446
  • Seat belt Seat and Seat Belt Torque11/03/2024 · R/2024/124
  • Seat belt The anchorage bolts for the second-row seat belts and seat belt buckles may not have been correctly secured. In a worst-case scenario this may not provide sufficient protection in the event of a collision.08/12/2023 · R/2023/345
  • Brakes / ABS / ESP There may be a potential software error in the brake control module.24/01/2023 · R/2023/025
  • Engine / loss of power A software error may prevent the engine control module from starting the engine27/10/2022 · R/2022/313

Common questions

What are the biggest risks of the Volvo XC90 2 with the D3 / D4 / D5 (VEA diesel) engine?

The faults with the highest risk: DPF clogging on short trips (80,000–200,000 km, €150–2,000); EGR cooler and valve clogging with soot (80,000–200,000 km, €300–1,600).

Does the Volvo XC90 2 D3 / D4 / D5 (VEA diesel) have a timing belt or a chain?

Belt · 150,000 km / every 120 mo.

Which oil does the Volvo XC90 2 D3 / D4 / D5 (VEA diesel) need?

0W-20 / 0W-30 · Volvo VCC RBS0-2AE · ~5.2 L · every 15,000 km.

The same model with other engines

T4 / T5 (VEA petrol)

Other models with the D3 / D4 / D5 (VEA diesel) engine

Volvo XC60 II 2017–Volvo S60 / V60 I 2010–2018Volvo XC40 2017–Volvo V70 III 2007–2016Volvo XC60 I 2008–2017Volvo V40 2012–2019Volvo S60 / V60 II 2018–Volvo S90 / V90 2016–

Sources and notes

Main sources for the faults of this engine:

Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles. How we check the data →

Updated 29/10/2026