This app is in testing and development. The information is indicative and may be inaccurate, so check it with a workshop.
VIN Service Planner
Faults and service for this model with this engine

Volvo XC40 D3 / D4 / D5 (VEA diesel)

Diesel · 2017–now

4
known faults
1
Faults typical of this model
12.7 %
Share

Enter your VIN and mileage and get a plan built for your exact engine and gearbox.

All about the Volvo XC40All about the D3 / D4 / D5 (VEA diesel) engine

The D3 / D4 / D5 (VEA diesel) engine was fitted to the Volvo XC40 (2017–now). In the EU that is 12.7 % of all new cars of this generation.

Versions: 2.0 150 hp.

The most expensive known risk is DPF clogging on short trips: it usually appears at 80,000–200,000 km and costs €150–2,000 to fix.

Engine faults ✓ Checked against sources (10/2026)

✓ The faults of this engine were checked against sources (10/2026). Each item has at least two independent sources or an official recall or parts-maker technical note.

EGR cooler and valve clogging with soot

usually 80,000–200,000 km · Medium risk

Signs: Engine light with EGR codes (e.g. P04D9), reduced power, uneven idle

Fix: Check that the manifold recall is done, then clean or replace the EGR valve and cooler

€300–1,600

Recall: intake manifold can melt (fire risk), 2014–2019

usually 0–250,000 km · High risk
model years 2014–2019 only

Signs: Usually none before failure; burning smell, power loss or the engine stopping

Fix: Check with a Volvo dealer by VIN that recall R29946–R29948 is done (software and EGR cooling changes)

€0–1,500

DPF clogging on short trips

usually 80,000–200,000 km · Medium risk

Signs: DPF warning, frequent regenerations, limp mode

Fix: Forced regeneration; if that fails, professional cleaning or a new DPF

€150–2,000

Cracked turbo / intercooler hoses and resonator pipe

usually 60,000–180,000 km · Wear part

Signs: Loss of boost, hissing under load, limp mode

Fix: Find and replace the split hose or resonator pipe

€100–300

Faults typical of this model

Telematics module losing connection

usually 0–120,000 km · Wear part

Signs: The app shows old data, no mobile data in the car, SOS warning

Fix: Reset the module and update the software; the dealer replaces it if it keeps failing

€0–600

Gearboxes

Geartronic (Aisin / GM)

Aisin TF-80SC harsh shifts / valve body

usually 120,000–220,000 km · Medium risk

Signs: Harsh 2–3 / 3–4 shifts, flare

Fix: Fluid flush; valve body

€300–1,500

PowerShift MPS6 (wet, Getrag)

MPS6 fluid & clutch wear

usually 120,000–220,000 km · Wear part

Signs: Rough shifts when the fluid is old

Fix: Fluid change every 60,000 km

€200–1,500

Service plan for this engine

Typical routine maintenance cost for 100,000 km: €2,600–6,200. Sum of the services and wear parts in the plan above (about 15,000 km a year, independent workshop), without faults.

Intervals and typical prices for the Volvo XC40 with the D3 / D4 / D5 (VEA diesel) engine. The app gives the exact plan for your mileage.

ItemIntervalTypical price
DPF health check (soot / ash load)Emissionsevery 20,000 km€0–60
Engine oil + oil filterEngineevery 15,000 km or every 12 months€70–150
Cabin (pollen) filterClimateevery 15,000 km or every 12 months€15–40
Brake fluidBrakesevery 24 months€50–95
A/C service (regas + desiccant)Climateevery 24 months€70–150
Air filterEngineevery 30,000 km or every 24 months€15–45
Fuel filterFuelevery 30,000 km or every 24 months€40–110
Automatic transmission fluidTransmissionevery 90,000 km€200–450
Glow plugsEngineevery 100,000 km€120–300
Auxiliary (serpentine) beltEngineevery 120,000 km€70–180
Coolant replacementCoolingevery 150,000 km or every 96 months€70–150
Timing belt kit + water pumpEngineevery 150,000 km or every 120 months€450–900
Front brake padsBrakesusually at 30,000–60,000 km€60–150
Front brake discs + padsBrakesusually at 60,000–120,000 km€150–320
Rear brake padsBrakesusually at 50,000–90,000 km€50–130
Tyres (set of 4)Wheelsusually at 40,000–60,000 km€320–700
Wiper bladesBodychecked at service€20–50
12V batteryElectricalchecked at service€100–220

Versions of this engine in the Volvo XC40

VersionShareYearsCO₂Fuel use
2.0 Diesel1,969 cm³ · 110 kW (150 hp)8.9 %2018–2021156 g/km5.0 L

Source: European Environment Agency (EEA), monitoring of CO₂ emissions from new passenger cars, CC BY 4.0. CO₂ and fuel use are official type-approval values (WLTP from 2021), not real-world consumption.

Official recalls

Recalls the manufacturer published in the United Kingdom for this model (15). The same recalls usually apply across Europe. Ask an authorised dealer to check by VIN whether your car is affected and whether the work has been done.

  • Fire risk CMA Cell Modules13/07/2026 · R/2026/272
  • Brakes / ABS / ESP BCM2 SW – Safety Notice23/06/2025 · R/2025/211
  • Lights Due to a software error the left rear indicator may stop working. Should this happen it will be an intermittent issue and a message will be shown in the driver display. By turning the indictor off and back on again the indicator should return to full functionality: if the warning message is no longer displayed the indicator has full functionality.15/01/2024 · R/2024/012
  • Fire risk During driving or idle the O-Ring may become twisted or break. Should this occur there could be an oil leak a message for low engine oil level displayed in the vehicle or an unusual smell in the cabin. In a worst case scenario this could cause a thermal event.04/09/2023 · R/2023/263
  • Brakes / ABS / ESP There may be a potential software error in the brake control module.24/01/2023 · R/2023/025
  • Engine / loss of power The starter motor may engage incorrectly13/12/2021 · R/2021/429
  • Brakes / ABS / ESP Potentially insufficient or missing welding connection in the hydraulic unit of the brake system18/09/2021 · R/2021/331
  • High voltage / charging High voltage contactors in the battery energy control module may open during driving24/02/2021 · R/2021/060

Common questions

What are the biggest risks of the Volvo XC40 with the D3 / D4 / D5 (VEA diesel) engine?

The faults with the highest risk: DPF clogging on short trips (80,000–200,000 km, €150–2,000); EGR cooler and valve clogging with soot (80,000–200,000 km, €300–1,600).

Does the Volvo XC40 D3 / D4 / D5 (VEA diesel) have a timing belt or a chain?

Belt · 150,000 km / every 120 mo.

Which oil does the Volvo XC40 D3 / D4 / D5 (VEA diesel) need?

0W-20 / 0W-30 · Volvo VCC RBS0-2AE · ~5.2 L · every 15,000 km.

The same model with other engines

T4 / T5 (VEA petrol)

Other models with the D3 / D4 / D5 (VEA diesel) engine

Volvo XC60 II 2017–Volvo S60 / V60 I 2010–2018Volvo V70 III 2007–2016Volvo XC60 I 2008–2017Volvo V40 2012–2019Volvo S60 / V60 II 2018–Volvo S90 / V90 2016–Volvo XC90 II 2014–

Sources and notes

Main sources for the faults of this engine:

Faults, intervals and prices are indicative and collected from public sources and owner experience; always rely on the service book and a qualified workshop. Test statistics: DVSA – Anonymised MOT tests and results, Open Government Licence v3.0. Dutch tests: RDW Open Data (CC0). Engine versions: EEA, monitoring of CO₂ emissions from new passenger cars (CC BY 4.0, DG CLIMA). Owner complaints: NHTSA ODI (public domain). Recalls: DVSA Vehicle Safety Branch Recalls Database, OGL v3.0. Brand and model names are trademarks of their owners and are used only to describe the vehicles. How we check the data →

Updated 29/10/2026